Hypertherm Powermax 45XP

Machine Options
Torch Options
Cable Options
Hand Torch Consumables
Machine Torch Consumables

Light and Medium Industrial Applications
Drag Cutting: For dragging the torch directly across the work piece
Extended Reach Cutting: For improved visibility and accessibility when cutting in confined spaces
Extended Reach Gouging: For improved visibility and accessibility when gouging in confined spaces
Fine Cut: For narrow kerf width with minimal dross and heat affected zone
Flush cutting: For cutting closer to base materials using a 45 degree
Max control gouging: For precise metal removal, shallower gouge profiles and light metal washing
Mechanized cutting: For portable automation and table cutting
Marking: For scoring, indicating part identification, hole or weld locations
Precision gouging: For spot and tack weld removal at very low output current (<25 A)

Process
Plasma Cutting Manual, Plasma Cutting Mechanized, Gouging, Flush Cut, Marking

Input Power
200–240 V, 1-PH, 39/32 A
OR
480 V, 3-PH, 9.4 A

Net Weight 15 kg (33 lbs.)    

 Power Cord: 10 ft. w/6-50 Plug (240V/50A)

 Gas Supply:
 Cutting: air (clean, dry and oil-free), nitrogen, F5
Gouging: air (clean, dry and oil-free), nitrogen, F5
Marking: air (clean dry and oil-free) argon

188 I/min (400 scfh) @ 5,9 bar (90 psi)

Input
Power		Rated
Cut		 Rated OutputDimensions Net Weight
230V, 1-PH5/8" @ 20 IPM50% @ 45 A, 200–240 V, 1-PH17.4" x 6.8" x 14.1"Item: 33 LB
480V - 3-PH5/8" @ 20 IPM50% @ 45 A, 480 V, 3-PHShipping Weight
55 LB

Powermax 45 XP Torch and Accessories:

Replacement Torch

Standard 20' Hand Torch and Consumables

088164

Face Shield

Clear face shield with flip-up shade
for cutting and grinding. Safety shield
included. ANSI Z87.1, CSA Z94.3, CE, Shade 8

127103 

Air filtration kit

A ready-to-install kit with a
1-micron filter and an auto drain
moisture separator protects
against contaminated air.
Made in USA.

128647

Leather torch sheathing

Available in .25' sections, this option
provides additional protection for
torch leads against burn-through
and abrasion.

024877 Black leather with
Hypertherm logos

Circle cutting guides

Quick and easy set up for accurate
circles up to 28" diameter. For optional
use as a stand-off guide for straight
and bevel cuts. Made in USA.

127102 Basic kit—15" arm, wheels
and pivot pin

027668 Deluxe kit—arm, wheels,
pivot pin, anchor base and plastic case

Rolling tool bag

This rugged bag transports the
Powermax45 XP with extra room for
torches, consumables, accessories,
and other gear. 19.5" x 17.5" x 12.5"

017060 Rolling tool bag

Pocket level and tape holder

Magnetic base and tape holder with
built-in level. Made in USA.

017044 Pocket level and tape holder

System dust cover

Made from a flame-retardant vinyl,
a dust cover will protect your
Powermax® system for years.

127219 Cover, Powermax45
and 45 XP

Essential consumable kit

Essential kits provide an assortment of
standard consumables in a convenient
case for organizing and reordering.

851510 Handheld kit
851511 Mechanized kit
851512 Mechanized ohmic kit

Powermax 45XP Machine Options

Power SupplyPart
Number		Torch and Style Accessories
Included
Standard power supply 200–240 V08811275° hand torch, 20 ft.n/a
Standard power supply 200–240 V08811475° hand torch, 50 ftn/a
Power supply with CPC port and
voltage divider, 200–240 V		08811375° hand torch, 20 ft.n/a
Power supply with CPC port and
voltage divider, 200–240 V		08811575° hand torch, 50 ftn/a
Power supply with CPC port and
voltage divider, 200–240 V		08812475° and 15° hand torch,
20 ft.		No remote 
Pendant
Power supply with CPC port and
voltage divider, 200–240 V		088116180° full-length machine torch,
25 ft.		With Remote
Pendant
Power supply with CPC port and
voltage divider, 200–240 V		088121180° full-length machine torch,
25 ft.		No remote
Pendant
Power supply with CPC port and
voltage divider, 200–240 V		088117180° full-length machine torch,
35 ft.		With Remote
Pendant
Power supply with CPC port and
voltage divider, 200–240 V		088118180° full-length machine torch,
50 ft.		With Remote
Pendant
Power supply with CPC port and
voltage divider, 200–240 V		088122180° full-length machine torch,
50 ft.		No remote
Pendant
Power supply with CPC port and
voltage divider, 200–240 V		088123180° full-length machine torch 25 ft,,
and 75° hand torch 20 ft.		With Remote
Pendant
Power supply with CPC port,
voltage divider, and serial port,
200–240 V 		088119180° full-length machine torch 25 ft.with
I/O cables
(no pendant)
Power supply with CPC port,
voltage divider, and serial port,
200–240 V 		088120180° full-length machine torch 50 ft.with
I/O cables
(no pendant)
Standard power supply, 480 V08812675° hand torch, 20 ft.n/a
Standard power supply, 480 V08812875° hand torch, 50 ftn/a
Power supply with CPC port
and voltage divider, 480 V		08812775° hand torch, 20 ft.n/a
Power supply with CPC port
and voltage divider, 480 V		08812975° hand torch, 50 ftn/a
Standard power supply, 200-240 V
** Power Supply Only **		088092n/an/a
Standard power supply, 480 V
** Power Supply Only **		088095n/an/a
Power supply with CPC port
and voltage divider, 200-240 V
** Power Supply Only **		088104n/an/a
Power supply with CPC port
and voltage divider, 480 V
** Power Supply Only **		088110n/an/a
Power supply with CPC port, voltage
divider, and serial port 200-240 V,
** Power Supply Only **		088105n/an/a
Power supply with CPC port, voltage
divider, and serial port 480 V,
** Power Supply Only **		088111n/an/a

Powermax 45XP Torch Options

Torch Style Length Degree Part#
Hand Torch20 ft.75 Degree088164
Hand Torch50 ft.75 Degree088165
Hand Torch
* without torch disable switch		75 ft.75 Degree059475
Hand Torch20 ft.15 Degree088162
Hand Torch50 ft.15 Degree088163
Hand Torch
* without torch disable switch		75 ft.15 Degree059472
Machine torch
* without torch disable switch		15 ft.180 Degree059476
Machine torch25 ft.180 Degree088167
Machine torch35 ft.180 Degree088168
Machine torch50 ft.180 Degree088169
Machine torch
* without torch disable switch		75 ft.180 Degree059480
Machine torch
* without torch disable switch		15 ft.180 Degree,
Mini		059481
Machine torch
* without torch disable switch		25 ft.180 Degree,
Mini		059482
Machine torch
* without torch disable switch		35 ft.180 Degree,
Mini		059483
Machine torch
* without torch disable switch		50 ft.180 Degree,
Mini		059484
Robotic torch
* without torch disable switch		25 ft.45 Degree059464
Robotic torch
* without torch disable switch		25 ft.90 Degree059465
Robotic torch
* without torch disable switch		25 ft.180 Degree
059466

Powermax 45Xp Cable Options

Cable Type Style Length Part
Number
Work cable (Ground)Hand clamp25 ft.223595
Work cable (Ground)Hand clamp50 ft.223596
Work cable (Ground)Hand clamp75 ft.223127
Control cableRemote pendant25 ft.128650
Control cableRemote pendant50 ft.128651
Control cableRemote pendant75 ft.128652
Control cableCNC, spade connector,
divided voltage		25 ft.228350
Control cableCNC, spade connector,
divided voltage		50 ft.228351
Control cableCNC, spade connector, no
divided voltage		25 ft.023206
Control cableCNC, spade connector, no
divided voltage		50 ft.023279
Control cableRS-485 Serial comm,
unterminated		25 ft.223236
Control cableRS-485 Serial comm,
unterminated		50 ft.223237
Control cableRS-485
Serial comm, D-sub		25 ft.223239
Control cableRS-485
Serial comm, D-sub		50 ft.223240

Welding Helmet Support

Personal Protection Equipment

S240 Lens ( 2" x 4")

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