Process
Plasma Cutting / Gouging
Hypertherm Plasma Machine
Hypertherm Powermax85 SYNC
Current professional-grade 85 amp Powermax SYNC plasma cutter for recommended cutting up to 25 mm (1 in), plus gouging, flush cutting, HyAccess work, and mechanized cutting with SmartSYNC torches and single-piece cartridges.
SmartSYNC85 A output12.2 kW torch outputHand / mechanized / robotic6-year power supply warranty
Recommended cut
25 mm (1 in)
Severance cut
38 mm (1-1/2 in)
Output range
25-85 A
Input power
CSA: 200-480 V 1-PH; 200-600 V 3-PH. CE/CCC: 400 V 3-PH
Duty cycle
60% @ 85 A on 230-600 V 3-PH or 480 V 1-PH; 50% @ 85 A on 240 V 1-PH or 200-208 V 3-PH; 40% @ 85 A on 200-208 V 1-PH; 100% @ 66 A
What to Check First
- Choose the market and power supply first: CSA packages cover 200-600 V configurations; CE/CCC packages cover 400 V three-phase configurations.
- For mechanized tables, confirm CPC port, voltage divider, serial port, remote pendant, work lead termination, and control-cable requirements before ordering.
- Powermax85 SYNC uses SmartSYNC torches and single-piece cartridges for hand cutting, mechanized cutting, robotic cutting, and gouging.
- The brochure lists 25 mm recommended cutting, 38 mm hand-cutting severance, 20 mm pierce, and 8.2 kg/hour typical gouging capacity.
Cut and Gouge Capacity
Capacity values from the supplied Powermax85 SYNC Revision 2 brochure.
| Capability | Value | Catalog note |
|---|---|---|
| Recommended cut | 25 mm (1 in) | 500 mm/min (20 ipm) |
| Production cut reference | 32 mm (1-1/4 in) | 250 mm/min (10 ipm) |
| Severance cut | 38 mm (1-1/2 in) | 125 mm/min (5 ipm), hand cutting |
| Pierce rating | 20 mm (3/4 in) | For handheld use or automatic torch height control |
| Typical gouge | 8.2 kg (18.2 lb) per hour | 3.2 mm (0.12 in) D x 6.8 mm (0.26 in) W groove profile |
| Torch output | 12.2 kW | 85 A x 143 V / 1000 W = 12.2 kW |
Electrical, Gas, and Warranty
Use these values to confirm the machine, electrical service, and air/gas support path before ordering.
| Spec | CSA | CE/CCC / shared value |
|---|---|---|
| Input voltages | 200-480 V, 1-PH, 50/60 Hz; 200-600 V, 3-PH, 50/60 Hz | 400 V, 3-PH, 50/60 Hz |
| Input current @ 12.2 kW | 1-PH: 70/68/58/29 A at 200/208/240/480 V; 3-PH: 42/40/35/18/17 A at 200/208/240/480/600 V | 380/400 V, 20.5/19.5 A |
| Output current / voltage | 25-85 A; rated output voltage 143 VDC | 25-85 A; rated output voltage 143 VDC |
| Duty cycle @ 40 C | 60% @ 85 A on 230-600 V 3-PH or 480 V 1-PH; 50% @ 85 A on 240 V 1-PH or 200-208 V 3-PH; 40% @ 85 A on 200-208 V 1-PH; 100% @ 66 A | 60% @ 85 A on 380-400 V, 3-PH; 100% @ 66 A |
| Open circuit voltage | 305 VDC | 270 VDC |
| Weight with 7.6 m torch | 32 kg (67 lb) | 23.5 kg (52 lb) |
| Dimensions with handles | 483 mm D x 233 mm W x 430 mm H | 19 in D x 9.2 in W x 17 in H |
| Gas supply | Cutting: clean, dry, oil-free air or nitrogen | Cutting: 210 l/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi); gouging: 210 l/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
| Input cable / power supply type | 3 m (10 ft) input power cable | Inverter - IGBT |
| Engine drive requirement | 20 kW or 25 kVA for full 85 A output | Verify generator sizing against the machine manual and input voltage. |
| Efficiency / warranty | 91.9% electrical efficiency; 100% recyclability | Power supply: 6-year warranty; torch: 1-year warranty |
Application Fit
Process paths listed in the supplied Powermax85 SYNC Revision 2 brochure.
| Supported path | Use case | Notes |
|---|---|---|
| Drag cutting | Drag the torch directly across the work piece | Use the matching drag cartridge and amperage. |
| Fine feature cutting | Narrow kerf with reduced dross and heat-affected zone | Use FineCut hand or mechanized cartridge paths. |
| Flush cutting | Cut closer to base materials using the FlushCut cartridge | Powermax85 SYNC uses 428953 for 85 A FlushCut. |
| Max control / max removal gouging | Light washing through aggressive metal removal | Use 428933 for max control and 428932 for max removal. |
| Mechanized cutting | Portable automation and table cutting | Confirm CPC, voltage divider, serial, pendant, and cable needs. |
| Robotic cutting | Automated cutting with a robotic torch | Confirm the robotic torch style, lead length, and control interface. |
Compatible Replacement Torches
Hypertherm's SmartSYNC reference lists these replacement torch families for Powermax45 SYNC, Powermax65 SYNC, Powermax85 SYNC, and Powermax105 SYNC. Match the torch style and lead length to the job before ordering. Verify the SmartSYNC torch table on Hypertherm
SmartSYNC 75 degree hand torch
Normal handheld cutting, drag cutting, gouging, and extended-reach work.
Open torch parts breakdownSmartSYNC 15 degree hand torch
Heavy gouging, overhead work, and hard-to-reach handheld cutting.
Open torch parts breakdownSmartSYNC 180 degree machine torch
Full-length machine torch for tables, track cutters, and pipe cutters.
Open torch parts breakdownSmartSYNC 180 degree mini / robotic torch
Compact machine or robotic torch path for lighter tables and robot arms.
Open torch parts breakdownSmartSYNC 45 degree and 90 degree robotic torches
Robot integration options with positioning features and torch-angle choices.
Open torch parts breakdownSmartSYNC long torches
0.6 m (2 ft) and 1.2 m (4 ft) extended-reach torch options.
Open torch parts breakdownAccessory and Consumable Lookup
SmartSYNC Torch Family
Approved SmartSYNC cartridge buy table for 85 A drag, mechanized, FineCut, gouging, FlushCut, HyAccess, and ohmic ring kit rows.
Open lookupSmartSYNC Hand Torch
Hand torch parts and replacement path for 75 degree and 15 degree SmartSYNC hand torches.
Open lookupSmartSYNC Machine Torch
Machine torch parts and replacement path for mechanized cutting packages.
Open lookupSmartSYNC Long Torch
Long-hand-torch replacement path for extended-reach work.
Open lookupPowermax85 SYNC Cartridges
Powermax85 SYNC cartridge options from brochure 898590 Revision 2. Buy rows live on the SmartSYNC family page where approved links have already been verified.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 428935 | 85 A drag cutting cartridge | Handheld drag cutting; catalog package quantity 5 | View on Amazon View buy table |
| 428931 | 65 A drag cutting cartridge | Lower-amperage drag cutting cartridge shown in the Powermax85 SYNC hand-torch cartridge table | View on Amazon View buy table |
| 428927 | 45 A drag cutting cartridge | Lower-amperage drag cutting cartridge shown in the Powermax85 SYNC hand-torch cartridge table | View on Amazon View buy table |
| 428928 | FineCut handheld cartridge | FineCut hand cutting cartridge | View on Amazon View buy table |
| 428934 | 85 A mechanized / standoff cutting cartridge | Mechanized cutting; catalog package quantity 5 | View on Amazon View buy table |
| 428930 | 65 A mechanized / standoff cutting cartridge | Lower-amperage mechanized cartridge shown in the Powermax85 SYNC machine-torch cartridge table | View on Amazon View buy table |
| 428925 | 45 A mechanized / standoff cutting cartridge | Lower-amperage mechanized cartridge shown in the Powermax85 SYNC machine-torch cartridge table | View on Amazon View buy table |
| 428926 | FineCut mechanized cartridge | FineCut mechanized cutting cartridge | View on Amazon View buy table |
| 428895 | Ohmic ring kit | Kit includes three 420580 ohmic ring clips | View on Amazon View buy table |
| 428932 | 45-85 A max removal gouging cartridge | Aggressive gouging cartridge; catalog package quantity 5 | View on Amazon View buy table |
| 428933 | 45-85 A max control gouging cartridge | Precision gouging cartridge; catalog package quantity 5 | View on Amazon View buy table |
| 428953 | 85 A FlushCut cartridge | FlushCut cartridge for cutting closer to base materials | View on Amazon View buy table |
| 428984 | 65 A HyAccess drag cutting cartridge | HyAccess drag cutting option for extended access | View on Amazon View buy table |
| 428987 | 65 A HyAccess gouging cartridge | HyAccess gouging option for extended access | View on Amazon View buy table |
| 528079 | 65 A HyAccess mechanized cartridge | HyAccess mechanized cutting option | View on Amazon View buy table |
SmartSYNC Replacement Torch Options
Use this shared SmartSYNC torch table for Powermax45 SYNC, Powermax65 SYNC, Powermax85 SYNC, and Powermax105 SYNC. Existing approved Amazon links are retained where they were already present; other rows open the verified parts breakdown and Find My Part lookup.
| Part number | Torch | Lead length | Parts / buy path |
|---|---|---|---|
| 059726 | 75 degree hand torch | 7.6 m (25 ft) lead | Open parts breakdown Find My Part |
| 059727 | 75 degree hand torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059728 | 75 degree hand torch | 22.8 m (75 ft) lead | Open parts breakdown Find My Part |
| 059723 | 15 degree hand torch | 7.6 m (25 ft) lead | Open parts breakdown Find My Part |
| 059724 | 15 degree hand torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059725 | 15 degree hand torch | 22.8 m (75 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059719 | 180 degree full-length machine torch | 7.6 m (25 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059720 | 180 degree full-length machine torch | 10.7 m (35 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059721 | 180 degree full-length machine torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059722 | 180 degree full-length machine torch | 22.8 m (75 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059770 | 180 degree full-length machine torch | 30 m (100 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059733 | 180 degree mini / robotic machine torch | 4.5 m (15 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059734 | 180 degree mini / robotic machine torch | 7.6 m (25 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059735 | 180 degree mini / robotic machine torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059767 | 180 degree mini / robotic machine torch | 22.8 m (75 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059731 | 90 degree robotic torch | 7.6 m (25 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059732 | 90 degree robotic torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059766 | 90 degree robotic torch | 22.8 m (75 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059729 | 45 degree robotic torch | 7.6 m (25 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059730 | 45 degree robotic torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 528114 | 1.2 m (4 ft), 90 degree long torch | 7.6 m (25 ft) lead | Open parts breakdown Find My Part |
| 528116 | 0.6 m (2 ft), 45 degree long torch | 15.2 m (50 ft) lead | Open parts breakdown Find My Part |
| 528117 | 0.6 m (2 ft), 90 degree long torch | 15.2 m (50 ft) lead | Open parts breakdown Find My Part |
| 528118 | 1.2 m (4 ft), 45 degree long torch | 15.2 m (50 ft) lead | Open parts breakdown Find My Part |
| 528119 | 1.2 m (4 ft), 90 degree long torch | 15.2 m (50 ft) lead | Open parts breakdown Find My Part |
Control Cables and Work Leads
Cable rows are accessories without a dedicated breakdown page, so they open Find My Part search placeholders.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 128650 | Remote on/off pendant | 7.6 m (25 ft) | View on Amazon Search this part |
| 128651 | Remote on/off pendant | 15.2 m (50 ft) | View on Amazon Search this part |
| 128652 | Remote on/off pendant | 22.8 m (75 ft) | Search this part |
| 228350 | CNC spade connector cable with divided voltage | 7.6 m (25 ft) | View on Amazon Search this part |
| 228351 | CNC spade connector cable with divided voltage | 15.2 m (50 ft) | View on Amazon Search this part |
| 023206 | CNC spade connector cable, no divided voltage | 7.6 m (25 ft) | Search this part |
| 023279 | CNC spade connector cable, no divided voltage | 15.2 m (50 ft) | Search this part |
| 223048 | CNC D-sub connector cable with divided voltage | 7.6 m (25 ft) | View on Amazon Search this part |
| 123896 | CNC D-sub connector cable with divided voltage | 15.2 m (50 ft) | Search this part |
| 223236 | RS-485 serial communication cable | Unterminated, 7.6 m (25 ft) | Search this part |
| 223237 | RS-485 serial communication cable | Unterminated, 15.2 m (50 ft) | Search this part |
| 223239 | RS-485 serial communication cable | D-sub, 7.6 m (25 ft) | Search this part |
| 223240 | RS-485 serial communication cable | D-sub, 15.2 m (50 ft) | Search this part |
| 223035 | Work lead with hand clamp | 7.6 m (25 ft) | View on Amazon Search this part |
| 223034 | Work lead with hand clamp | 15.2 m (50 ft) | View on Amazon Search this part |
| 223033 | Work lead with hand clamp | 22.8 m (75 ft) | View on Amazon Search this part |
| 223203 | Work lead with C-style clamp | 7.6 m (25 ft) | Search this part |
| 223204 | Work lead with C-style clamp | 15.2 m (50 ft) | Search this part |
| 223205 | Work lead with C-style clamp | 22.8 m (75 ft) | Search this part |
| 223209 | Work lead with ring terminal | 7.6 m (25 ft) | View on Amazon Search this part |
| 223210 | Work lead with ring terminal | 15.2 m (50 ft) | Search this part |
| 223211 | Work lead with ring terminal | 22.8 m (75 ft) | Search this part |
Common Accessories
Accessory rows without a dedicated parts breakdown open search placeholders.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 127301 | Dust cover | Powermax65/85 machine dust cover path | View on Amazon Search this part |
| 229370 | Wheel kit | Wheel kit for Powermax65/85 and Powermax65/85 SYNC | View on Amazon Search this part |
| 229569 | Gantry kit | Gantry kit for Powermax65/85 and Powermax65/85 SYNC | Search this part |
| 528083 | Powermax SYNC cartridge reader | Reads cartridge utilization data for supported Powermax SYNC cartridges | View on Amazon Search this part |
Powermax85 SYNC Version Pages
The brochure separates Powermax85 SYNC packages by market and input voltage. Use the focused page that matches the machine data plate.
CSA version
200-480 V single-phase and 200-600 V three-phase packages for the Americas and Asia, except China.
Open CSA versionCE/CCC version
400 V three-phase packages for CE/accepted markets and China under CCC.
Open CE/CCC versionMachine Packages
| Stock number | Catalog package | Torch path |
|---|---|---|
| 087183 | Powermax85 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087184 | Powermax85 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087187 | Powermax85 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree and 15 degree hand torches | SmartSYNC 75 degree and 15 degree hand torches |
| 087185 | Powermax85 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087186 | Powermax85 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087207 | Powermax85 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft), remote pendant | SmartSYNC 180 degree machine torch |
| 087189 | Powermax85 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087208 | Powermax85 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft), remote pendant | SmartSYNC 180 degree machine torch |
| 087190 | Powermax85 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 087191 | Powermax85 SYNC CSA mechanized system with 180 degree machine torch and 75 degree hand torch | SmartSYNC machine and hand torch package |
| 087192 | Powermax85 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087218 | Powermax85 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft); ring-terminated work lead | SmartSYNC 180 degree machine torch |
| 087219 | Powermax85 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft); ring-terminated work lead | SmartSYNC 180 degree machine torch |
| 087196 | Powermax85 SYNC CE/CCC handheld system, 400 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087197 | Powermax85 SYNC CE/CCC handheld system, 400 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087200 | Powermax85 SYNC CE/CCC handheld system, 400 V, standard power supply, 75 degree and 15 degree hand torches | SmartSYNC 75 degree and 15 degree hand torches |
| 087198 | Powermax85 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087199 | Powermax85 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087201 | Powermax85 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree and 15 degree hand torches | SmartSYNC 75 degree and 15 degree hand torches |
| 087202 | Powermax85 SYNC CE/CCC mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087203 | Powermax85 SYNC CE/CCC mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 087204 | Powermax85 SYNC CE/CCC handheld and mechanized system with 180 degree machine torch and 75 degree hand torch, 10.7 m / 7.6 m leads | SmartSYNC machine and hand torch package |
| 087205 | Powermax85 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087220 | Powermax85 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft) | SmartSYNC 180 degree machine torch |
| 087206 | Powermax85 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 087210 | Powermax85 SYNC 380-400 V standard power supply | Torch package varies by catalog package |
| 087211 | Powermax85 SYNC 380-400 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 087212 | Powermax85 SYNC 380-400 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
| 087213 | Powermax85 SYNC 200-600 V standard power supply | Torch package varies by catalog package |
| 087214 | Powermax85 SYNC 200-600 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 087215 | Powermax85 SYNC 200-600 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
Parts Lookup Links
Hypertherm Torch Guide
Choose the installed torch before selecting consumables.
Open torch guidePlasma Consumables
Electrodes, nozzles, shields, swirl rings, cartridges, and kits.
Open consumablesFind My Part
Search by machine, torch, part number, or symptom.
Search partsFull Machine Specs
Catalog Specs
| Recommended cut | 25 mm (1 in) |
|---|---|
| Severance cut | 38 mm (1-1/2 in) |
| Output range | 25-85 A |
| Input phase | Single or three |
| Input power | CSA: 200-480 V 1-PH; 200-600 V 3-PH. CE/CCC: 400 V 3-PH |
| Rated output voltage | 143 VDC |
| Duty cycle | 60% @ 85 A on 230-600 V 3-PH or 480 V 1-PH; 50% @ 85 A on 240 V 1-PH or 200-208 V 3-PH; 40% @ 85 A on 200-208 V 1-PH; 100% @ 66 A |
| Engine drive requirement | 20 kW or 25 kVA for full 85 A output |
Next Step
Use the compatible torch card first. Consumables and replacement parts should be chosen from the torch or cartridge path, not guessed from the machine name alone.
Need More Help?
Cut Quality
Start with the consumable or cartridge path, then verify air quality, torch seating, ground clamp, and process settings.
Older Powermax Pages
Use the older Powermax support pages when the machine is not part of the current catalog family.
Search
Use Find My Part for part numbers, cartridge numbers, torch names, or machine model searches.
Source: Hypertherm Powermax85 SYNC brochure 898590, Revision 2, June 2026. The brochure provides the 25 mm recommended cut, 38 mm severance capacity, 20 mm pierce capacity, 8.2 kg/hour typical gouge rate, CSA and CE/CCC specifications, standard and custom stock numbers, cable options, torch options, cartridge options, and cartridge reader information. Existing approved commercial links and WSP support rows were preserved. Verify the machine data plate, torch lead length, market package, work-lead termination, and control-cable requirements before ordering.
Approved Buy Links
OEM-backed Amazon Links
Powermax85 SYNC 200-600 V power supply with CPC port, voltage divider, and serial port
Part: 87215
View on Amazon