Process
Plasma Cutting / Gouging
CSA Powermax85 SYNC version for the Americas and Asia, except China. Input options are 200-480 V, 1-PH, and 200-600 V, 3-PH. Use the stock-number tables to match the SmartSYNC torch configuration, lead length, CPC/voltage-divider interfaces, remote pendant, serial port, and work-lead termination before ordering.
Plasma Cutting / Gouging
25 mm (1 in)
38 mm (1-1/2 in)
25-85 A
CSA: 200-480 V 1-PH; 200-600 V 3-PH. CE/CCC: 400 V 3-PH
60% @ 85 A on 230-600 V 3-PH or 480 V 1-PH; 50% @ 85 A on 240 V 1-PH or 200-208 V 3-PH; 40% @ 85 A on 200-208 V 1-PH; 100% @ 66 A
Capacity values from the supplied Powermax85 SYNC Revision 2 brochure.
| Capability | Value | Catalog note |
|---|---|---|
| Recommended cut | 25 mm (1 in) | 500 mm/min (20 ipm) |
| Production cut reference | 32 mm (1-1/4 in) | 250 mm/min (10 ipm) |
| Severance cut | 38 mm (1-1/2 in) | 125 mm/min (5 ipm), hand cutting |
| Pierce rating | 20 mm (3/4 in) | For handheld use or automatic torch height control |
| Typical gouge | 8.2 kg (18.2 lb) per hour | 3.2 mm (0.12 in) D x 6.8 mm (0.26 in) W groove profile |
| Torch output | 12.2 kW | 85 A x 143 V / 1000 W = 12.2 kW |
Use these values to confirm the machine, electrical service, and air/gas support path before ordering.
| Spec | CSA | CE/CCC / shared value |
|---|---|---|
| Input voltages | 200-480 V, 1-PH, 50/60 Hz; 200-600 V, 3-PH, 50/60 Hz | 400 V, 3-PH, 50/60 Hz |
| Input current @ 12.2 kW | 1-PH: 70/68/58/29 A at 200/208/240/480 V; 3-PH: 42/40/35/18/17 A at 200/208/240/480/600 V | 380/400 V, 20.5/19.5 A |
| Output current / voltage | 25-85 A; rated output voltage 143 VDC | 25-85 A; rated output voltage 143 VDC |
| Duty cycle @ 40 C | 60% @ 85 A on 230-600 V 3-PH or 480 V 1-PH; 50% @ 85 A on 240 V 1-PH or 200-208 V 3-PH; 40% @ 85 A on 200-208 V 1-PH; 100% @ 66 A | 60% @ 85 A on 380-400 V, 3-PH; 100% @ 66 A |
| Open circuit voltage | 305 VDC | 270 VDC |
| Weight with 7.6 m torch | 32 kg (67 lb) | 23.5 kg (52 lb) |
| Dimensions with handles | 483 mm D x 233 mm W x 430 mm H | 19 in D x 9.2 in W x 17 in H |
| Gas supply | Cutting: clean, dry, oil-free air or nitrogen | Cutting: 210 l/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi); gouging: 210 l/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi) |
| Input cable / power supply type | 3 m (10 ft) input power cable | Inverter - IGBT |
| Engine drive requirement | 20 kW or 25 kVA for full 85 A output | Verify generator sizing against the machine manual and input voltage. |
| Efficiency / warranty | 91.9% electrical efficiency; 100% recyclability | Power supply: 6-year warranty; torch: 1-year warranty |
Process paths listed in the supplied Powermax85 SYNC Revision 2 brochure.
| Supported path | Use case | Notes |
|---|---|---|
| Drag cutting | Drag the torch directly across the work piece | Use the matching drag cartridge and amperage. |
| Fine feature cutting | Narrow kerf with reduced dross and heat-affected zone | Use FineCut hand or mechanized cartridge paths. |
| Flush cutting | Cut closer to base materials using the FlushCut cartridge | Powermax85 SYNC uses 428953 for 85 A FlushCut. |
| Max control / max removal gouging | Light washing through aggressive metal removal | Use 428933 for max control and 428932 for max removal. |
| Mechanized cutting | Portable automation and table cutting | Confirm CPC, voltage divider, serial, pendant, and cable needs. |
| Robotic cutting | Automated cutting with a robotic torch | Confirm the robotic torch style, lead length, and control interface. |
Compatible torch path from the Hypertherm Powermax catalog.
Open hand torchCompatible torch path from the Hypertherm Powermax catalog.
Open long torchCompatible torch path from the Hypertherm Powermax catalog.
Open machine torchCompatible torch path from the Hypertherm Powermax catalog.
Open robotic torchApproved SmartSYNC cartridge buy table for 85 A drag, mechanized, FineCut, gouging, FlushCut, HyAccess, and ohmic ring kit rows.
Open lookupHand torch parts and replacement path for 75 degree and 15 degree SmartSYNC hand torches.
Open lookupMachine torch parts and replacement path for mechanized cutting packages.
Open lookupLong-hand-torch replacement path for extended-reach work.
Open lookupPowermax85 SYNC cartridge options from brochure 898590 Revision 2. Buy rows live on the SmartSYNC family page where approved links have already been verified.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 428935 | 85 A drag cutting cartridge | Handheld drag cutting; catalog package quantity 5 | View on Amazon View buy table |
| 428931 | 65 A drag cutting cartridge | Lower-amperage drag cutting cartridge shown in the Powermax85 SYNC hand-torch cartridge table | View on Amazon View buy table |
| 428927 | 45 A drag cutting cartridge | Lower-amperage drag cutting cartridge shown in the Powermax85 SYNC hand-torch cartridge table | View on Amazon View buy table |
| 428928 | FineCut handheld cartridge | FineCut hand cutting cartridge | View on Amazon View buy table |
| 428934 | 85 A mechanized / standoff cutting cartridge | Mechanized cutting; catalog package quantity 5 | View on Amazon View buy table |
| 428930 | 65 A mechanized / standoff cutting cartridge | Lower-amperage mechanized cartridge shown in the Powermax85 SYNC machine-torch cartridge table | View on Amazon View buy table |
| 428925 | 45 A mechanized / standoff cutting cartridge | Lower-amperage mechanized cartridge shown in the Powermax85 SYNC machine-torch cartridge table | View on Amazon View buy table |
| 428926 | FineCut mechanized cartridge | FineCut mechanized cutting cartridge | View on Amazon View buy table |
| 428895 | Ohmic ring kit | Kit includes three 420580 ohmic ring clips | View on Amazon View buy table |
| 428932 | 45-85 A max removal gouging cartridge | Aggressive gouging cartridge; catalog package quantity 5 | View on Amazon View buy table |
| 428933 | 45-85 A max control gouging cartridge | Precision gouging cartridge; catalog package quantity 5 | View on Amazon View buy table |
| 428953 | 85 A FlushCut cartridge | FlushCut cartridge for cutting closer to base materials | View on Amazon View buy table |
| 428984 | 65 A HyAccess drag cutting cartridge | HyAccess drag cutting option for extended access | View on Amazon View buy table |
| 428987 | 65 A HyAccess gouging cartridge | HyAccess gouging option for extended access | View on Amazon View buy table |
| 528079 | 65 A HyAccess mechanized cartridge | HyAccess mechanized cutting option | View on Amazon View buy table |
Torch options listed for Powermax85 SYNC. Confirm lead length, torch angle, and hand versus mechanized or robotic use before ordering.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 059726 | 75 degree SmartSYNC hand torch | 7.6 m (25 ft) lead | Open hand torch page |
| 059727 | 75 degree SmartSYNC hand torch | 15.2 m (50 ft) lead | View on Amazon Open hand torch page |
| 059728 | 75 degree SmartSYNC hand torch | 22.8 m (75 ft) lead | Open hand torch page |
| 059723 | 15 degree SmartSYNC hand torch | 7.6 m (25 ft) lead | Open hand torch page |
| 059724 | 15 degree SmartSYNC hand torch | 15.2 m (50 ft) lead | View on Amazon Open hand torch page |
| 059725 | 15 degree SmartSYNC hand torch | 22.8 m (75 ft) lead | View on Amazon Open hand torch page |
| 059719 | 180 degree SmartSYNC machine torch | 7.6 m (25 ft) lead | View on Amazon Open machine torch page |
| 059720 | 180 degree SmartSYNC machine torch | 10.7 m (35 ft) lead | View on Amazon Open machine torch page |
| 059721 | 180 degree SmartSYNC machine torch | 15.2 m (50 ft) lead | View on Amazon Open machine torch page |
| 059722 | 180 degree SmartSYNC machine torch | 22.8 m (75 ft) lead | View on Amazon Open machine torch page |
| 059770 | 180 degree SmartSYNC machine torch | 30 m (100 ft) lead | View on Amazon Open machine torch page |
| 059733 | 180 degree SmartSYNC mini / robotic machine torch | 4.5 m (15 ft) lead | View on Amazon Open machine torch page |
| 059734 | 180 degree SmartSYNC mini / robotic machine torch | 7.6 m (25 ft) lead | View on Amazon Open machine torch page |
| 059735 | 180 degree SmartSYNC mini / robotic machine torch | 15.2 m (50 ft) lead | View on Amazon Open machine torch page |
| 059767 | 180 degree SmartSYNC mini / robotic machine torch | 22.8 m (75 ft) lead | View on Amazon Open machine torch page |
| 059731 | 90 degree SmartSYNC robotic torch | 7.6 m (25 ft) lead | View on Amazon Open robotic torch page |
| 059732 | 90 degree SmartSYNC robotic torch | 15.2 m (50 ft) lead | View on Amazon Open robotic torch page |
| 059766 | 90 degree SmartSYNC robotic torch | 22.8 m (75 ft) lead | View on Amazon Open robotic torch page |
| 059729 | 45 degree SmartSYNC robotic torch | 7.6 m (25 ft) lead | View on Amazon Open robotic torch page |
| 059730 | 45 degree SmartSYNC robotic torch | 15.2 m (50 ft) lead | View on Amazon Open robotic torch page |
Cable rows are accessories without a dedicated breakdown page, so they open Find My Part search placeholders.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 128650 | Remote on/off pendant | 7.6 m (25 ft) | View on Amazon Search this part |
| 128651 | Remote on/off pendant | 15.2 m (50 ft) | View on Amazon Search this part |
| 128652 | Remote on/off pendant | 22.8 m (75 ft) | Search this part |
| 228350 | CNC spade connector cable with divided voltage | 7.6 m (25 ft) | View on Amazon Search this part |
| 228351 | CNC spade connector cable with divided voltage | 15.2 m (50 ft) | View on Amazon Search this part |
| 023206 | CNC spade connector cable, no divided voltage | 7.6 m (25 ft) | Search this part |
| 023279 | CNC spade connector cable, no divided voltage | 15.2 m (50 ft) | Search this part |
| 223048 | CNC D-sub connector cable with divided voltage | 7.6 m (25 ft) | View on Amazon Search this part |
| 123896 | CNC D-sub connector cable with divided voltage | 15.2 m (50 ft) | Search this part |
| 223236 | RS-485 serial communication cable | Unterminated, 7.6 m (25 ft) | Search this part |
| 223237 | RS-485 serial communication cable | Unterminated, 15.2 m (50 ft) | Search this part |
| 223239 | RS-485 serial communication cable | D-sub, 7.6 m (25 ft) | Search this part |
| 223240 | RS-485 serial communication cable | D-sub, 15.2 m (50 ft) | Search this part |
| 223035 | Work lead with hand clamp | 7.6 m (25 ft) | View on Amazon Search this part |
| 223034 | Work lead with hand clamp | 15.2 m (50 ft) | View on Amazon Search this part |
| 223033 | Work lead with hand clamp | 22.8 m (75 ft) | View on Amazon Search this part |
| 223203 | Work lead with C-style clamp | 7.6 m (25 ft) | Search this part |
| 223204 | Work lead with C-style clamp | 15.2 m (50 ft) | Search this part |
| 223205 | Work lead with C-style clamp | 22.8 m (75 ft) | Search this part |
| 223209 | Work lead with ring terminal | 7.6 m (25 ft) | View on Amazon Search this part |
| 223210 | Work lead with ring terminal | 15.2 m (50 ft) | Search this part |
| 223211 | Work lead with ring terminal | 22.8 m (75 ft) | Search this part |
Accessory rows without a dedicated parts breakdown open search placeholders.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 127301 | Dust cover | Powermax65/85 machine dust cover path | View on Amazon Search this part |
| 229370 | Wheel kit | Wheel kit for Powermax65/85 and Powermax65/85 SYNC | View on Amazon Search this part |
| 229569 | Gantry kit | Gantry kit for Powermax65/85 and Powermax65/85 SYNC | Search this part |
| 528083 | Powermax SYNC cartridge reader | Reads cartridge utilization data for supported Powermax SYNC cartridges | View on Amazon Search this part |
CSA packages cover the Americas and Asia, except China. The focused table below contains the brochure-listed CSA stock numbers.
Use the CE/CCC page for 400 V three-phase packages.
Open CE/CCC versionJump to the focused stock-number table for this version.
Jump to CSA packagesThese are the brochure-listed CSA packages for 200-600 V systems. Match the stock number to the torch angle, lead length, remote-pendant option, interface, and work-lead termination before ordering.
| Stock number | CSA package | Torch path |
|---|---|---|
| 087183 | 200-600 V standard, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087184 | 200-600 V standard, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087187 | 200-600 V standard, 75 degree and 15 degree hand torches, 7.6 m (25 ft) | SmartSYNC 75 degree and 15 degree hand torches |
| 087185 | CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087186 | CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087207 | CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft), remote pendant | SmartSYNC 180 degree machine torch |
| 087189 | CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087208 | CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft), remote pendant | SmartSYNC 180 degree machine torch |
| 087190 | CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 087191 | 180 degree machine torch plus 75 degree hand torch, 10.7 m / 7.6 m leads | SmartSYNC machine and hand torch package |
| 087192 | CPC port, voltage divider, serial port, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087218 | CPC port, voltage divider, serial port, 180 degree machine torch, 10.7 m (35 ft), ring-terminated work lead | SmartSYNC 180 degree machine torch |
| 087219 | CPC port, voltage divider, serial port, 180 degree machine torch, 15.2 m (50 ft), ring-terminated work lead | SmartSYNC 180 degree machine torch |
| 087213 | Custom 200-600 V standard power supply | Torch package specified by custom order |
| 087214 | Custom 200-600 V power supply with CPC port and voltage divider | Torch package specified by custom order |
| 087215 | Custom 200-600 V power supply with CPC port, voltage divider, and serial port | Torch package specified by custom order |
For comparison, this complete table includes both CSA and CE/CCC stock numbers from the supplied brochure.
| Stock number | Catalog package | Torch path |
|---|---|---|
| 087183 | Powermax85 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087184 | Powermax85 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087187 | Powermax85 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree and 15 degree hand torches | SmartSYNC 75 degree and 15 degree hand torches |
| 087185 | Powermax85 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087186 | Powermax85 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087207 | Powermax85 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft), remote pendant | SmartSYNC 180 degree machine torch |
| 087189 | Powermax85 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087208 | Powermax85 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft), remote pendant | SmartSYNC 180 degree machine torch |
| 087190 | Powermax85 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 087191 | Powermax85 SYNC CSA mechanized system with 180 degree machine torch and 75 degree hand torch | SmartSYNC machine and hand torch package |
| 087192 | Powermax85 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087218 | Powermax85 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft); ring-terminated work lead | SmartSYNC 180 degree machine torch |
| 087219 | Powermax85 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft); ring-terminated work lead | SmartSYNC 180 degree machine torch |
| 087196 | Powermax85 SYNC CE/CCC handheld system, 400 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087197 | Powermax85 SYNC CE/CCC handheld system, 400 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087200 | Powermax85 SYNC CE/CCC handheld system, 400 V, standard power supply, 75 degree and 15 degree hand torches | SmartSYNC 75 degree and 15 degree hand torches |
| 087198 | Powermax85 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 087199 | Powermax85 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 087201 | Powermax85 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree and 15 degree hand torches | SmartSYNC 75 degree and 15 degree hand torches |
| 087202 | Powermax85 SYNC CE/CCC mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087203 | Powermax85 SYNC CE/CCC mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 087204 | Powermax85 SYNC CE/CCC handheld and mechanized system with 180 degree machine torch and 75 degree hand torch, 10.7 m / 7.6 m leads | SmartSYNC machine and hand torch package |
| 087205 | Powermax85 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 087220 | Powermax85 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft) | SmartSYNC 180 degree machine torch |
| 087206 | Powermax85 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 087210 | Powermax85 SYNC 380-400 V standard power supply | Torch package varies by catalog package |
| 087211 | Powermax85 SYNC 380-400 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 087212 | Powermax85 SYNC 380-400 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
| 087213 | Powermax85 SYNC 200-600 V standard power supply | Torch package varies by catalog package |
| 087214 | Powermax85 SYNC 200-600 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 087215 | Powermax85 SYNC 200-600 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
Choose the installed torch before selecting consumables.
Open torch guideElectrodes, nozzles, shields, swirl rings, cartridges, and kits.
Open consumablesSearch by machine, torch, part number, or symptom.
Search parts| Recommended cut | 25 mm (1 in) |
|---|---|
| Severance cut | 38 mm (1-1/2 in) |
| Output range | 25-85 A |
| Input phase | Single or three |
| Input power | CSA: 200-480 V 1-PH; 200-600 V 3-PH. CE/CCC: 400 V 3-PH |
| Rated output voltage | 143 VDC |
| Duty cycle | 60% @ 85 A on 230-600 V 3-PH or 480 V 1-PH; 50% @ 85 A on 240 V 1-PH or 200-208 V 3-PH; 40% @ 85 A on 200-208 V 1-PH; 100% @ 66 A |
| Engine drive requirement | 20 kW or 25 kVA for full 85 A output |
Use the compatible torch card first. Consumables and replacement parts should be chosen from the torch or cartridge path, not guessed from the machine name alone.
Start with the consumable or cartridge path, then verify air quality, torch seating, ground clamp, and process settings.
Use the older Powermax support pages when the machine is not part of the current catalog family.
Use Find My Part for part numbers, cartridge numbers, torch names, or machine model searches.
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