Hypertherm plasma support

Hypertherm Powermax 45XP

Powermax 45XP machine options, torch options, cable options, and connected Duramax torch and consumable pages.

Hypertherm Powermax 45XP

Machine ownership hub

Hypertherm Powermax 45XP Ownership Hub

Start with the 45XP machine, identify the installed Duramax torch, then move to the matching consumables and breakdown.

Support page active Fitment-first support
  1. Machine
  2. Torch/Gun
  3. Consumables
  4. Accessories
  5. Breakdown
  6. Buy

Machine Overview

Machine TypeHypertherm plasma cutting system for hand and mechanized torch packages.
Ownership GoalMove from machine to Duramax torch, then to electrodes, nozzles, shields, and swirl rings.
StatusSupport path built. Verify exact torch and lead length before ordering.

Machine Specifications

ProcessPlasma cutting / gouging
Input PowerSee machine reference table below
Output Range45 amp class; verify exact package
Duty CycleSee OEM machine reference
CapacitySee OEM machine reference
Year RangeVerify by serial and package

Buy This Machine

No verified machine purchase link assignedThis page does not add a machine buy link. Existing verified consumable links elsewhere remain untouched.

Compatible Torches / Guns

Duramax 75 Degree Hand TorchPrimary hand torch breakdown path for 45XP. Duramax 15 Degree Hand TorchLow-angle hand torch path. Verify torch angle before ordering. Duramax 180 Degree Machine TorchMechanized torch breakdown path.

Common Consumables

Compatible Accessories

  • Machine torch leads
  • Work clamp
  • Air filtration
  • Circle guide
  • Gouging / marking consumables

Breakdown Links

Duramax 75 Degree Breakdown Duramax 15 Degree Breakdown Duramax Torch Guide
Need More Help?

For poor cut quality, identify the torch first, inspect the electrode and nozzle, then verify air pressure and air quality.

Connected support paths

Compatible Torch and Consumable Pages

Duramax Lock 75 Degree Hand Torch Primary hand torch support page with parts breakdown and standard consumables. Duramax Lock 15 Degree Hand Torch Angled hand torch support path with the same governed consumable families. Duramax Lock 180 Degree Machine Torch Machine torch support path for table and mechanized setups. Duramax Lock Mini 180 Degree Machine Torch Mini machine torch support path for compact mechanized setups.

Machine reference

Machine Specs

Input PowerRated CutRated OutputDimensionsNet Weight
230V, 1-PH5/8" @ 20 IPM50% @ 45 A, 200–240 V, 1-PH17.4" x 6.8" x 14.1"Item: 33 LB
480V - 3-PH5/8" @ 20 IPM50% @ 45 A, 480 V, 3-PHShipping Weight | 55 LB

Machine reference

Power Supply Packages

Power SupplyPart NumberTorch and StyleAccessories Included
Standard power supply 200–240 V08811275° hand torch, 20 ft.n/a
Standard power supply 200–240 V08811475° hand torch, 50 ftn/a
Power supply with CPC port and | voltage divider, 200–240 V08811375° hand torch, 20 ft.n/a
Power supply with CPC port and | voltage divider, 200–240 V08811575° hand torch, 50 ftn/a
Power supply with CPC port and | voltage divider, 200–240 V08812475° and 15° hand torch, | 20 ft.No remote | Pendant
Power supply with CPC port and | voltage divider, 200–240 V088116180° full-length machine torch, | 25 ft.With Remote | Pendant
Power supply with CPC port and | voltage divider, 200–240 V088121180° full-length machine torch, | 25 ft.No remote | Pendant
Power supply with CPC port and | voltage divider, 200–240 V088117180° full-length machine torch, | 35 ft.With Remote | Pendant
Power supply with CPC port and | voltage divider, 200–240 V088118180° full-length machine torch, | 50 ft.With Remote | Pendant
Power supply with CPC port and | voltage divider, 200–240 V088122180° full-length machine torch, | 50 ft.No remote | Pendant
Power supply with CPC port and | voltage divider, 200–240 V088123180° full-length machine torch 25 ft,, | and 75° hand torch 20 ft.With Remote | Pendant
Power supply with CPC port, | voltage divider, and serial port, | 200–240 V088119180° full-length machine torch 25 ft.with | I/O cables | (no pendant)
Power supply with CPC port, | voltage divider, and serial port, | 200–240 V088120180° full-length machine torch 50 ft.with | I/O cables | (no pendant)
Standard power supply, 480 V08812675° hand torch, 20 ft.n/a
Standard power supply, 480 V08812875° hand torch, 50 ftn/a
Power supply with CPC port | and voltage divider, 480 V08812775° hand torch, 20 ft.n/a
Power supply with CPC port | and voltage divider, 480 V08812975° hand torch, 50 ftn/a
Standard power supply, 200-240 V | ** Power Supply Only **088092n/an/a
Standard power supply, 480 V | ** Power Supply Only **088095n/an/a
Power supply with CPC port | and voltage divider, 200-240 V | ** Power Supply Only **088104n/an/a
Power supply with CPC port | and voltage divider, 480 V | ** Power Supply Only **088110n/an/a
Power supply with CPC port, voltage | divider, and serial port 200-240 V, | ** Power Supply Only **088105n/an/a
Power supply with CPC port, voltage | divider, and serial port 480 V, | ** Power Supply Only **088111n/an/a

Machine reference

Torch Options

Torch StyleLengthDegreePart Number
Hand Torch20 ft.75 Degree088164
Hand Torch50 ft.75 Degree088165
Hand Torch | * without torch disable switch75 ft.75 Degree059475
Hand Torch20 ft.15 Degree088162
Hand Torch50 ft.15 Degree088163
Hand Torch | * without torch disable switch75 ft.15 Degree059472
Machine torch | * without torch disable switch15 ft.180 Degree059476
Machine torch25 ft.180 Degree088167
Machine torch35 ft.180 Degree088168
Machine torch50 ft.180 Degree088169
Machine torch | * without torch disable switch75 ft.180 Degree059480
Machine torch | * without torch disable switch15 ft.180 Degree, | Mini059481
Machine torch | * without torch disable switch25 ft.180 Degree, | Mini059482
Machine torch | * without torch disable switch35 ft.180 Degree, | Mini059483
Machine torch | * without torch disable switch50 ft.180 Degree, | Mini059484
Robotic torch | * without torch disable switch25 ft.45 Degree059464
Robotic torch | * without torch disable switch25 ft.90 Degree059465
Robotic torch | * without torch disable switch25 ft.180 Degree |059466

Machine reference

Cable Options

Cable TypeStyleLengthPart Number
Work cable (Ground)Hand clamp25 ft.223595
Work cable (Ground)Hand clamp50 ft.223596
Work cable (Ground)Hand clamp75 ft.223127
Control cableRemote pendant25 ft.128650
Control cableRemote pendant50 ft.128651
Control cableRemote pendant75 ft.128652
Control cableCNC, spade connector, | divided voltage25 ft.228350
Control cableCNC, spade connector, | divided voltage50 ft.228351
Control cableCNC, spade connector, no | divided voltage25 ft.023206
Control cableCNC, spade connector, no | divided voltage50 ft.023279
Control cableRS-485 Serial comm, | unterminated25 ft.223236
Control cableRS-485 Serial comm, | unterminated50 ft.223237
Control cableRS-485 | Serial comm, D-sub25 ft.223239
Control cableRS-485 | Serial comm, D-sub50 ft.223240

Plasma Fitment Check

Match the part number, machine model, gun or torch family, package quantity, and generation before buying. Amazon links are convenience links only, not compatibility proof.

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