Hypertherm Plasma Machine

Hypertherm Powermax45 SYNC

Current 45 amp Powermax SYNC plasma cutter using SmartSYNC torches and single-piece cartridges for hand cutting, mechanized cutting, marking, and gouging. This page covers the CSA and CE/CCC system versions, stock numbers, torch options, cartridges, cables, accessories, and replacement lookup paths.

SmartSYNC45 A output6.9 kW torch output16 mm recommended cut29 mm severance

Process

Plasma Cutting / Gouging

Recommended cut

16 mm (5/8 in)

Severance cut

29 mm (1-1/8 in)

Output range

9-45 A

Input power

CSA: 200-240 V 1-PH; 480 V 3-PH. CE/CCC: 230 V 1-PH; 400 V 3-PH

Duty cycle

50% @ 45 A; 60% @ 41 A; 100% @ 32 A

What to Check First

Choose the market and voltage first: CSA packages cover 200-240 V single-phase and 480 V three-phase; CE/CCC packages cover 230 V single-phase and 400 V three-phase.
For mechanized tables, confirm whether the package needs a CPC port, voltage divider, serial interface, remote pendant, and the correct work/control cables.
Powermax45 SYNC uses SmartSYNC torches and single-piece Powermax cartridges; match cartridge by process, amperage, and hand versus mechanized use.
The Revision 3 brochure lists a 16 mm recommended cut, 29 mm hand-cutting severance, and 13 mm pierce rating for handheld use or automatic torch height control.

Cut and Gouge Capacity

Capacity values from the supplied Powermax45 SYNC Revision 3 brochure.

Capability	Value	Catalog note
Recommended cut	16 mm (5/8 in)	500 mm/min (20 ipm)
Severance cut	29 mm (1-1/8 in)	125 mm/min (5 ipm), hand cutting
Pierce rating	13 mm (1/2 in)	For handheld use or automatic torch height control
Typical gouge	3.4 kg (7.5 lb) per hour	3.2 mm (0.12 in) D x 6.8 mm (0.26 in) W groove profile
Torch output	6.9 kW	45 A x 155 V / 1000 W

Electrical, Gas, and Warranty

Use these values to confirm the machine, electrical service, and air/gas support path before ordering.

Spec	CSA	CE/CCC / shared value
Input voltages	200-240 V, 1-PH, 50/60 Hz; 480 V, 3-PH, 50/60 Hz	230 V, 1-PH, 50/60 Hz; 400 V, 3-PH, 50/60 Hz
Input current @ 6.9 kW	200-240 V, 1-PH, 39/32 A; 480 V, 3-PH, 10 A	230 V, 1-PH, 33 A; 400 V, 3-PH, 10 A
Output current / voltage	9-45 A; rated output voltage 155 VDC	9-45 A; rated output voltage 155 VDC
Duty cycle @ 40 C	50% @ 45 A; 60% @ 41 A; 100% @ 32 A	50% @ 45 A; 60% @ 41 A; 100% @ 32 A
Open circuit voltage	275 VDC	275 VDC on 200-240 V; 265 VDC on 400 V
Weight with 6.1 m torch	14 kg (31 lb)	15 kg (33 lb)
Dimensions with handles	442 mm D x 173 mm W x 357 mm H	17.4 in D x 6.8 in W x 14.1 in H
Gas supply	Cutting: clean, dry, oil-free air, nitrogen, F5. Gouging: clean, dry, oil-free air, nitrogen, F5. Marking: clean, dry, oil-free air.	Recommended inlet flow/pressure: 188 l/min @ 5.9 bar (400 scfh, 6.7 scfm @ 90 psi)
Engine drive requirement	12.5 kVA (10 kW) for full 45 A output	Power supply type: inverter - IGBT
Efficiency / warranty	90% electrical efficiency; 100% recyclability	Power supply: 6-year warranty; torch: 1-year warranty

Compatible Replacement Torches

Hypertherm's SmartSYNC reference lists these replacement torch families for Powermax45 SYNC, Powermax65 SYNC, Powermax85 SYNC, and Powermax105 SYNC. Match the torch style and lead length to the job before ordering. Verify the SmartSYNC torch table on Hypertherm

SmartSYNC 75 degree hand torch

Normal handheld cutting, drag cutting, gouging, and extended-reach work.

Open torch parts breakdown

SmartSYNC 15 degree hand torch

Heavy gouging, overhead work, and hard-to-reach handheld cutting.

Open torch parts breakdown

SmartSYNC 180 degree machine torch

Full-length machine torch for tables, track cutters, and pipe cutters.

Open torch parts breakdown

SmartSYNC 180 degree mini / robotic torch

Compact machine or robotic torch path for lighter tables and robot arms.

Open torch parts breakdown

SmartSYNC 45 degree and 90 degree robotic torches

Robot integration options with positioning features and torch-angle choices.

Open torch parts breakdown

SmartSYNC long torches

0.6 m (2 ft) and 1.2 m (4 ft) extended-reach torch options.

Open torch parts breakdown

Accessory and Consumable Lookup

SmartSYNC Torch Family

Approved SmartSYNC cartridge buy table for 45 A drag, mechanized, FineCut, gouging, and ohmic ring kit rows.

Open lookup

SmartSYNC Hand Torch

Hand torch parts and replacement path for 75 degree and 15 degree SmartSYNC hand torches.

Open lookup

SmartSYNC Machine Torch

Machine torch parts and replacement path for mechanized cutting packages.

Open lookup

Powermax SYNC Cartridges

Use when comparing cartridge families across Powermax45/65/85/105 SYNC.

Open lookup

Powermax45 SYNC Cartridges

Powermax45 SYNC cartridge options from brochure 898550 Revision 3. Buy rows live on the SmartSYNC family page where approved links have already been verified.

Part number	Item	Notes	Buy / lookup path
428927	45 A drag cutting cartridge	Handheld drag cutting; catalog package quantity 5	View on Amazon View buy table
428925	45 A mechanized / standoff cutting cartridge	Mechanized cutting; catalog package quantity 5	View on Amazon View buy table
428928	30-45 A FineCut handheld cartridge	FineCut hand cutting; catalog package quantity 1	View on Amazon View buy table
428926	30-45 A FineCut mechanized cartridge	FineCut mechanized cutting; catalog package quantity 5	View on Amazon View buy table
428932	45-85 A max removal gouging cartridge	Aggressive gouging cartridge; catalog package quantity 5	View on Amazon View buy table
428933	45-85 A max control gouging cartridge	Precision gouging cartridge; catalog package quantity 5	View on Amazon View buy table
428895	Ohmic ring kit	Kit includes three 420580 ohmic ring clips	View on Amazon View buy table

SmartSYNC Replacement Torch Options

Use this shared SmartSYNC torch table for Powermax45 SYNC, Powermax65 SYNC, Powermax85 SYNC, and Powermax105 SYNC. Existing approved Amazon links are retained where they were already present; other rows open the verified parts breakdown and Find My Part lookup.

Part number	Torch	Lead length	Parts / buy path
059726	75 degree hand torch	7.6 m (25 ft) lead	Open parts breakdown Find My Part
059727	75 degree hand torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
059728	75 degree hand torch	22.8 m (75 ft) lead	Open parts breakdown Find My Part
059723	15 degree hand torch	7.6 m (25 ft) lead	Open parts breakdown Find My Part
059724	15 degree hand torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
059725	15 degree hand torch	22.8 m (75 ft) lead	Open parts breakdown Find My Part
059719	180 degree full-length machine torch	7.6 m (25 ft) lead	View on Amazon Open parts breakdown Find My Part
059720	180 degree full-length machine torch	10.7 m (35 ft) lead	View on Amazon Open parts breakdown Find My Part
059721	180 degree full-length machine torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
059722	180 degree full-length machine torch	22.8 m (75 ft) lead	Open parts breakdown Find My Part
059770	180 degree full-length machine torch	30 m (100 ft) lead	Open parts breakdown Find My Part
059733	180 degree mini / robotic machine torch	4.5 m (15 ft) lead	View on Amazon Open parts breakdown Find My Part
059734	180 degree mini / robotic machine torch	7.6 m (25 ft) lead	View on Amazon Open parts breakdown Find My Part
059735	180 degree mini / robotic machine torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
059767	180 degree mini / robotic machine torch	22.8 m (75 ft) lead	Open parts breakdown Find My Part
059731	90 degree robotic torch	7.6 m (25 ft) lead	Open parts breakdown Find My Part
059732	90 degree robotic torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
059766	90 degree robotic torch	22.8 m (75 ft) lead	Open parts breakdown Find My Part
059729	45 degree robotic torch	7.6 m (25 ft) lead	Open parts breakdown Find My Part
059730	45 degree robotic torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
528114	1.2 m (4 ft), 90 degree long torch	7.6 m (25 ft) lead	Open parts breakdown Find My Part
528116	0.6 m (2 ft), 45 degree long torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
528117	0.6 m (2 ft), 90 degree long torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
528118	1.2 m (4 ft), 45 degree long torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
528119	1.2 m (4 ft), 90 degree long torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part

Work Cables and Control Cables

Cable rows are accessories without a dedicated breakdown page, so they open Find My Part search placeholders.

Part number	Item	Notes	Buy / lookup path
223595	Work cable with hand clamp	7.6 m (25 ft)	View on Amazon Search this part
223596	Work cable with hand clamp	15.2 m (50 ft)	View on Amazon Search this part
223127	Work cable with hand clamp	22.8 m (75 ft)	View on Amazon Search this part
128650	Remote on/off pendant	7.6 m (25 ft)	View on Amazon Search this part
128651	Remote on/off pendant	15.2 m (50 ft)	View on Amazon Search this part
128652	Remote on/off pendant	22.8 m (75 ft)	Search this part
228350	CNC spade connector cable with divided voltage	7.6 m (25 ft)	View on Amazon Search this part
228351	CNC spade connector cable with divided voltage	15.2 m (50 ft)	View on Amazon Search this part
023206	CNC spade connector cable, no divided voltage	7.6 m (25 ft)	Search this part
023279	CNC spade connector cable, no divided voltage	15.2 m (50 ft)	Search this part
223236	RS-485 serial communication cable	Unterminated, 7.6 m (25 ft)	Search this part
223239	RS-485 serial communication cable	D-sub, 7.6 m (25 ft)	Search this part

Common Accessories

The supplied Revision 3 brochure lists the cartridge reader, air filtration kit, leather lead cover, circle guide, and system dust cover. Existing WSP accessory lookup rows remain available below.

Part number	Item	Notes	Buy / lookup path
528083	Hypertherm Cartridge Reader	Powermax45 SYNC accessory listed in the supplied Revision 3 brochure	Search this part
128647	Eliminizer Air Filtration Kit	1-micron filter and auto-drain moisture separator	Search this part
024877	Leather Torch Lead Cover	Black, hook-and-loop closure, 7.6 m (25 ft) section	Search this part
127219	Dust cover	Powermax45 / Powermax45 XP / Powermax45 SYNC	View on Amazon Search this part
027669	Deluxe SmartSYNC circle cutting guide	SmartSYNC circle cutting guide path	Search this part
017065	Basic SmartSYNC circle cutting guide	Basic circle cutting guide for SmartSYNC	View on Amazon Search this part
017066	SmartSYNC bevel cutting guide	Bevel cutting guide for SmartSYNC	View on Amazon Search this part
428347	Gouging heat shield	For Duramax and SmartSYNC torch paths	Search this part
428719	Oil removal air filter kit	Air filtration accessory	Search this part

Powermax45 SYNC Version Pages

Choose the market version before matching a stock number, input voltage, torch lead, CPC port, voltage divider, serial interface, or remote pendant.

CSA version

200-240 V, 1-PH, or 480 V, 3-PH. For the Americas and Asia, except China.

Open CSA version

CE/CCC version

230 V, 1-PH, or 400 V, 3-PH. CE/CCC market packages and accepted regions.

Open CE/CCC version

Machine Packages

Stock number	Catalog package	Torch path
088560	Powermax45 SYNC CSA handheld system, 200-240 V, 75 degree hand torch, 6.1 m (20 ft)	SmartSYNC 75 degree hand torch
088561	Powermax45 SYNC CSA handheld system, 200-240 V, 75 degree hand torch, 15.2 m (50 ft)	SmartSYNC 75 degree hand torch
088562	Powermax45 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 6.1 m (20 ft)	SmartSYNC 75 degree hand torch
088563	Powermax45 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft)	SmartSYNC 75 degree hand torch
088564	Powermax45 SYNC CSA handheld system with 75 degree and 15 degree hand torches	SmartSYNC 75 degree and 15 degree hand torches
088580	Powermax45 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
088582	Powermax45 SYNC CSA mechanized system with CPC port, voltage divider, 180 degree machine torch, remote pendant, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
088581	Powermax45 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft)	SmartSYNC 180 degree machine torch
088583	Powermax45 SYNC CSA mechanized system with 180 degree machine torch and 75 degree hand torch	SmartSYNC machine and hand torch package
088584	Powermax45 SYNC CSA mechanized system with CPC, voltage divider, serial interface, and 180 degree machine torch, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
088588	Powermax45 SYNC CSA mechanized system with CPC, voltage divider, serial interface, and 180 degree machine torch, 15.2 m (50 ft)	SmartSYNC 180 degree machine torch
088565	Powermax45 SYNC CE/CCC handheld system, 400 V, 75 degree hand torch, 6.1 m (20 ft)	SmartSYNC 75 degree hand torch
088566	Powermax45 SYNC CE/CCC handheld system, 400 V, 75 degree hand torch, 15.2 m (50 ft)	SmartSYNC 75 degree hand torch
088567	Powermax45 SYNC CE/CCC handheld system, 400 V, CPC port and voltage divider, 75 degree hand torch	SmartSYNC 75 degree hand torch
088568	Powermax45 SYNC CE/CCC handheld system, 230 V, 75 degree hand torch	SmartSYNC 75 degree hand torch
088569	Powermax45 SYNC CE/CCC handheld system, 230 V, CPC port and voltage divider, 75 degree hand torch	SmartSYNC 75 degree hand torch
088585	Powermax45 SYNC CE/CCC mechanized system, 400 V, CPC port and voltage divider, 180 degree machine torch	SmartSYNC 180 degree machine torch
088586	Powermax45 SYNC CE/CCC mechanized system, 400 V, CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft)	SmartSYNC 180 degree machine torch
088587	Powermax45 SYNC CE/CCC mechanized system, 230 V, CPC port and voltage divider, 180 degree machine torch	SmartSYNC 180 degree machine torch
088570	Powermax45 SYNC 230V CSA standard power supply	Torch package varies by catalog package
088571	Powermax45 SYNC 230V CSA power supply with CPC port and voltage divider	Torch package varies by catalog package
088572	Powermax45 SYNC 230V CSA power supply with CPC port, voltage divider, and serial port	Torch package varies by catalog package
088573	Powermax45 SYNC 480V CSA standard power supply	Torch package varies by catalog package
088574	Powermax45 SYNC 400V CE/CCC standard power supply	Torch package varies by catalog package
088575	Powermax45 SYNC 400V CE/CCC power supply with CPC port and voltage divider	Torch package varies by catalog package
088576	Powermax45 SYNC 400V CE/CCC power supply with CPC port, voltage divider, and serial port	Torch package varies by catalog package
088577	Powermax45 SYNC 230V CE/CCC standard power supply	Torch package varies by catalog package
088578	Powermax45 SYNC 230V CE/CCC power supply with CPC port and voltage divider	Torch package varies by catalog package
088579	Powermax45 SYNC 230V CE/CCC power supply with CPC port, voltage divider, and serial port	Torch package varies by catalog package

Parts Lookup Links

Hypertherm Torch Guide

Choose the installed torch before selecting consumables.

Open torch guide

Plasma Consumables

Electrodes, nozzles, shields, swirl rings, cartridges, and kits.

Open consumables

Find My Part

Search by machine, torch, part number, or symptom.

Search parts

Full Machine Specs

Catalog Specs

Recommended cut	16 mm (5/8 in)
Severance cut	29 mm (1-1/8 in)
Output range	9-45 A
Input phase	Single or three
Input power	CSA: 200-240 V 1-PH; 480 V 3-PH. CE/CCC: 230 V 1-PH; 400 V 3-PH
Rated output voltage	155 VDC
Duty cycle	50% @ 45 A; 60% @ 41 A; 100% @ 32 A
Engine drive requirement	12.5 kVA (10 kW) for full 45 A output

Next Step

Use the compatible torch card first. Consumables and replacement parts should be chosen from the torch or cartridge path, not guessed from the machine name alone.

Need More Help?

Cut Quality

Start with the consumable or cartridge path, then verify air quality, torch seating, ground clamp, and process settings.

Open cut quality guide

Older Powermax Pages

Use the older Powermax support pages when the machine is not part of the current catalog family.

Open Powermax family hub

Search

Use Find My Part for part numbers, cartridge numbers, torch names, or machine model searches.

Find My Part

Source: Hypertherm Powermax45 SYNC brochure 898550, Revision 3, June 2026. The brochure provides the 16 mm recommended cut, 29 mm severance capacity, 13 mm pierce rating, CSA and CE/CCC specifications, standard and custom stock numbers, cable options, torch options, cartridge options, and accessories. Existing approved commercial links and WSP support rows were preserved. Verify the machine data plate, torch lead length, market package, and control-cable requirements before ordering.

Approved Buy Links

OEM-backed Amazon Links

15.2 m (50 ft) lead Open hand torch page Part: 59727

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15.2 m (50 ft) Search this part Part: 128651

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15.2 m (50 ft) Search this part Part: 223596

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22.8 m (75 ft) Search this part Part: 223127

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7.6 m (25 ft) lead Open hand torch page Part: 59726

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7.6 m (25 ft) lead Open machine torch page Part: 59719

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7.6 m (25 ft) lead Open machine torch page Part: 59734

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7.6 m (25 ft) Search this part Part: 128650

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7.6 m (25 ft) Search this part Part: 223595

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7.6 m (25 ft) Search this part Part: 228350

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7.6 m (25 ft) Search this part Part: 23206

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Aggressive gouging cartridge; catalog package quantity 5 View buy table Part: 428932

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FineCut hand cutting; catalog package quantity 1 View buy table Part: 428928

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FineCut mechanized cutting; catalog package quantity 5 View buy table Part: 428926

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Handheld drag cutting; catalog package quantity 5 View buy table Part: 428927

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Kit includes three 420580 ohmic ring clips View buy table Part: 428895

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Mechanized cutting; catalog package quantity 5 View buy table Part: 428925

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Powermax45 / Powermax45 XP / Powermax45 SYNC Search this part Part: 127219

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Precision gouging cartridge; catalog package quantity 5 View buy table Part: 428933

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