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Hypertherm Plasma Machine

Hypertherm Powermax45 SYNC

Current 45 amp Powermax SYNC plasma cutter using SmartSYNC torches and single-piece cartridges for hand cutting, mechanized cutting, marking, and gouging. Use this page to confirm specs, system packages, torch options, cartridges, cables, and accessories.

SmartSYNC45 A output6.9 kW torch outputHand / mechanized6-year power supply warranty
Hypertherm Powermax45 SYNC

Process

Plasma Cutting / Gouging

Recommended cut

16 mm (5/8 in)

Severance cut

29 mm (1-1/8 in)

Output range

9-45 A

Input power

CSA: 200-240 V 1-PH; 480 V 3-PH. CE/CCC: 230 V 1-PH; 400 V 3-PH

Duty cycle

50% @ 45 A; 60% @ 41 A; 100% @ 32 A

What to Check First

  • Choose the market and voltage first: CSA packages cover 200-240 V single-phase and 480 V three-phase; CE/CCC packages cover 230 V single-phase and 400 V three-phase.
  • For mechanized tables, confirm whether the package needs a CPC port, voltage divider, serial interface, remote pendant, and the correct work/control cables.
  • Powermax45 SYNC uses SmartSYNC torches and the Powermax cartridge platform; match cartridge by process, amperage, and hand versus mechanized use.
  • Standard bundled systems include the power supply, torch or torches, work cable, product information, and 1-2 cartridges.

Cut and Gouge Capacity

Catalog capacity values for Powermax45 SYNC.

CapabilityValueCatalog note
Recommended cut16 mm (5/8 in)500 mm/min (20 ipm)
Severance cut29 mm (1-1/8 in)125 mm/min (5 ipm), hand cutting
Pierce rating12 mm (1/2 in)For handheld use or automatic torch height control
Typical gouge3.4 kg (7.5 lb) per hour3.2 mm (0.12 in) D x 6.8 mm (0.26 in) W groove profile
Torch output6.9 kW45 A x 155 V / 1000 W

Electrical, Gas, and Warranty

Use these values to confirm the machine, electrical service, and air/gas support path before ordering.

SpecCSACE/CCC / shared value
Input voltages200-240 V, 1-PH, 50/60 Hz; 480 V, 3-PH, 50/60 Hz230 V, 1-PH, 50/60 Hz; 400 V, 3-PH, 50/60 Hz
Input current @ 6.9 kW200-240 V, 1-PH, 39/32 A; 480 V, 3-PH, 10 A230 V, 1-PH, 33 A; 400 V, 3-PH, 10 A
Output current / voltage9-45 A; rated output voltage 155 VDC9-45 A; rated output voltage 155 VDC
Duty cycle @ 40 C50% @ 45 A; 60% @ 41 A; 100% @ 32 A50% @ 45 A; 60% @ 41 A; 100% @ 32 A
Open circuit voltage275 VDC275 VDC on 200-240 V; 265 VDC on 400 V
Weight with 6.1 m torch14 kg (31 lb)15 kg (33 lb)
Dimensions with handles442 mm D x 173 mm W x 357 mm H17.4 in D x 6.8 in W x 14.1 in H
Gas supplyCutting: clean, dry, oil-free air, nitrogen, F5. Gouging: clean, dry, oil-free air, nitrogen, F5. Marking: clean, dry, oil-free air.Recommended inlet flow/pressure: 188 l/min @ 5.9 bar (400 scfh, 6.7 scfm @ 90 psi)
Engine drive requirement12.5 kVA (10 kW) for full 45 A outputPower supply type: inverter - IGBT
Efficiency / warranty90% electrical efficiency; 100% recyclabilityPower supply: 6-year warranty; torch: 1-year warranty

Compatible Torches

SmartSYNC Hand Torch

Compatible torch path from the Hypertherm Powermax catalog.

Open hand torch

SmartSYNC Machine Torch

Compatible torch path from the Hypertherm Powermax catalog.

Open machine torch

Accessory and Consumable Lookup

SmartSYNC Torch Family

Approved SmartSYNC cartridge buy table for 45 A drag, mechanized, FineCut, gouging, and ohmic ring kit rows.

Open lookup

SmartSYNC Hand Torch

Hand torch parts and replacement path for 75 degree and 15 degree SmartSYNC hand torches.

Open lookup

SmartSYNC Machine Torch

Machine torch parts and replacement path for mechanized cutting packages.

Open lookup

Powermax SYNC Cartridges

Use when comparing cartridge families across Powermax45/65/85/105 SYNC.

Open lookup

Powermax45 SYNC Cartridges

Powermax45 SYNC cartridge options from the 2026 Powermax catalog. Buy rows live on the SmartSYNC family page where Amazon links have already been verified.

Part numberItemNotesBuy / lookup path
428927 45 A drag cutting cartridge Handheld drag cutting; catalog package quantity 5 View buy table
428925 45 A mechanized / standoff cutting cartridge Mechanized cutting; catalog package quantity 5 View buy table
428928 30-45 A FineCut handheld cartridge FineCut hand cutting; catalog package quantity 1 View buy table
428926 30-45 A FineCut mechanized cartridge FineCut mechanized cutting; catalog package quantity 5 View buy table
428932 45-85 A max removal gouging cartridge Aggressive gouging cartridge; catalog package quantity 5 View buy table
428933 45-85 A max control gouging cartridge Precision gouging cartridge; catalog package quantity 5 View buy table
428895 Ohmic ring kit Kit includes three 420580 ohmic ring clips View buy table

SmartSYNC Torch Options

Torch options listed for Powermax45 SYNC/65 SYNC/85 SYNC/105 SYNC. Confirm lead length and torch angle before ordering.

Part numberItemNotesBuy / lookup path
059726 75 degree SmartSYNC hand torch 7.6 m (25 ft) lead Open hand torch page
059727 75 degree SmartSYNC hand torch 15.2 m (50 ft) lead Open hand torch page
059723 15 degree SmartSYNC hand torch 7.6 m (25 ft) lead Open hand torch page
059724 15 degree SmartSYNC hand torch 15.2 m (50 ft) lead Open hand torch page
059719 180 degree SmartSYNC machine torch 7.6 m (25 ft) lead Open machine torch page
059720 180 degree SmartSYNC machine torch 10.7 m (35 ft) lead Open machine torch page
059721 180 degree SmartSYNC machine torch 15.2 m (50 ft) lead Open machine torch page
059733 180 degree SmartSYNC mini / robotic machine torch 4.5 m (15 ft) lead Open machine torch page
059734 180 degree SmartSYNC mini / robotic machine torch 7.6 m (25 ft) lead Open machine torch page

Work Cables and Control Cables

Cable rows are accessories without a dedicated breakdown page, so they open Find My Part search placeholders.

Part numberItemNotesBuy / lookup path
223595 Work cable with hand clamp 7.6 m (25 ft) Search this part
223596 Work cable with hand clamp 15.2 m (50 ft) Search this part
223127 Work cable with hand clamp 22.8 m (75 ft) Search this part
128650 Remote on/off pendant 7.6 m (25 ft) Search this part
128651 Remote on/off pendant 15.2 m (50 ft) Search this part
128652 Remote on/off pendant 22.8 m (75 ft) Search this part
228350 CNC spade connector cable with divided voltage 7.6 m (25 ft) Search this part
228351 CNC spade connector cable with divided voltage 15.2 m (50 ft) Search this part
023206 CNC spade connector cable, no divided voltage 7.6 m (25 ft) Search this part
023279 CNC spade connector cable, no divided voltage 15.2 m (50 ft) Search this part
223236 RS-485 serial communication cable Unterminated, 7.6 m (25 ft) Search this part
223239 RS-485 serial communication cable D-sub, 7.6 m (25 ft) Search this part

Common Accessories

Accessory rows without a dedicated parts breakdown open search placeholders.

Part numberItemNotesBuy / lookup path
127219 Dust cover Powermax45 / Powermax45 XP / Powermax45 SYNC Search this part
027669 Deluxe SmartSYNC circle cutting guide SmartSYNC circle cutting guide path Search this part
017065 Basic SmartSYNC circle cutting guide Basic circle cutting guide for SmartSYNC Search this part
017066 SmartSYNC bevel cutting guide Bevel cutting guide for SmartSYNC Search this part
428347 Gouging heat shield For Duramax and SmartSYNC torch paths Search this part
428719 Oil removal air filter kit Air filtration accessory Search this part

Machine Packages

Stock numberCatalog packageTorch path
088560 Powermax45 SYNC CSA handheld system, 200-240 V, 75 degree hand torch, 6.1 m (20 ft) SmartSYNC 75 degree hand torch
088561 Powermax45 SYNC CSA handheld system, 200-240 V, 75 degree hand torch, 15.2 m (50 ft) SmartSYNC 75 degree hand torch
088562 Powermax45 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 6.1 m (20 ft) SmartSYNC 75 degree hand torch
088563 Powermax45 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft) SmartSYNC 75 degree hand torch
088564 Powermax45 SYNC CSA handheld system with 75 degree and 15 degree hand torches SmartSYNC 75 degree and 15 degree hand torches
088580 Powermax45 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
088582 Powermax45 SYNC CSA mechanized system with CPC port, voltage divider, 180 degree machine torch, remote pendant, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
088581 Powermax45 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) SmartSYNC 180 degree machine torch
088583 Powermax45 SYNC CSA mechanized system with 180 degree machine torch and 75 degree hand torch SmartSYNC machine and hand torch package
088584 Powermax45 SYNC CSA mechanized system with CPC, voltage divider, serial interface, and 180 degree machine torch, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
088588 Powermax45 SYNC CSA mechanized system with CPC, voltage divider, serial interface, and 180 degree machine torch, 15.2 m (50 ft) SmartSYNC 180 degree machine torch
088565 Powermax45 SYNC CE/CCC handheld system, 400 V, 75 degree hand torch, 6.1 m (20 ft) SmartSYNC 75 degree hand torch
088566 Powermax45 SYNC CE/CCC handheld system, 400 V, 75 degree hand torch, 15.2 m (50 ft) SmartSYNC 75 degree hand torch
088567 Powermax45 SYNC CE/CCC handheld system, 400 V, CPC port and voltage divider, 75 degree hand torch SmartSYNC 75 degree hand torch
088568 Powermax45 SYNC CE/CCC handheld system, 230 V, 75 degree hand torch SmartSYNC 75 degree hand torch
088569 Powermax45 SYNC CE/CCC handheld system, 230 V, CPC port and voltage divider, 75 degree hand torch SmartSYNC 75 degree hand torch
088585 Powermax45 SYNC CE/CCC mechanized system, 400 V, CPC port and voltage divider, 180 degree machine torch SmartSYNC 180 degree machine torch
088586 Powermax45 SYNC CE/CCC mechanized system, 400 V, CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) SmartSYNC 180 degree machine torch
088587 Powermax45 SYNC CE/CCC mechanized system, 230 V, CPC port and voltage divider, 180 degree machine torch SmartSYNC 180 degree machine torch
088570 Powermax45 SYNC 230V CSA standard power supply Torch package varies by catalog package
088571 Powermax45 SYNC 230V CSA power supply with CPC port and voltage divider Torch package varies by catalog package
088572 Powermax45 SYNC 230V CSA power supply with CPC port, voltage divider, and serial port Torch package varies by catalog package
088573 Powermax45 SYNC 480V CSA standard power supply Torch package varies by catalog package
088574 Powermax45 SYNC 400V CE/CCC standard power supply Torch package varies by catalog package
088575 Powermax45 SYNC 400V CE/CCC power supply with CPC port and voltage divider Torch package varies by catalog package
088576 Powermax45 SYNC 400V CE/CCC power supply with CPC port, voltage divider, and serial port Torch package varies by catalog package
088577 Powermax45 SYNC 230V CE/CCC standard power supply Torch package varies by catalog package
088578 Powermax45 SYNC 230V CE/CCC power supply with CPC port and voltage divider Torch package varies by catalog package
088579 Powermax45 SYNC 230V CE/CCC power supply with CPC port, voltage divider, and serial port Torch package varies by catalog package

Parts Lookup Links

Hypertherm Torch Guide

Choose the installed torch before selecting consumables.

Open torch guide

Plasma Consumables

Electrodes, nozzles, shields, swirl rings, cartridges, and kits.

Open consumables

Find My Part

Search by machine, torch, part number, or symptom.

Search parts
Full Machine Specs

Catalog Specs

Recommended cut 16 mm (5/8 in)
Severance cut 29 mm (1-1/8 in)
Output range 9-45 A
Input phase Single or three
Input power CSA: 200-240 V 1-PH; 480 V 3-PH. CE/CCC: 230 V 1-PH; 400 V 3-PH
Rated output voltage 155 VDC
Duty cycle 50% @ 45 A; 60% @ 41 A; 100% @ 32 A
Engine drive requirement 12.5 kVA (10 kW) for full 45 A output

Next Step

Use the compatible torch card first. Consumables and replacement parts should be chosen from the torch or cartridge path, not guessed from the machine name alone.

Need More Help?

Cut Quality

Start with the consumable or cartridge path, then verify air quality, torch seating, ground clamp, and process settings.

Open cut quality guide

Older Powermax Pages

Use the older Powermax support pages when the machine is not part of the current catalog family.

Open Powermax family hub

Search

Use Find My Part for part numbers, cartridge numbers, torch names, or machine model searches.

Find My Part

Source: 2026 Hypertherm Powermax catalog CAT_897690_R8_PMX, Powermax45 SYNC pages 19-21, plus WSP Hypertherm price-list product data and SmartSYNC cartridge support pages. Verify the machine data plate, torch lead length, market package, and control-cable requirements before ordering.

Approved Buy Links

OEM-backed Amazon Links

Powermax45 SYNC 230V CSA power supply with CPC port, voltage divider, and serial port Part: 88572
View on Amazon