Process
Plasma Cutting / Gouging
Current high-capacity 125 amp Powermax plasma cutter using Duramax Hyamp torches for heavy hand cutting, mechanized cutting, robotic cutting, flush cutting, and high-removal gouging.
Plasma Cutting / Gouging
38 mm (1-1/2 in)
57 mm (2-1/4 in)
30-125 A
CSA: 480/600 V 3-PH. CE: 400 V 3-PH. CCC: 380 V 3-PH
100% @ 125 A on listed 3-PH packages
Current Hypertherm product-page capacity values for Powermax125.
| Capability | Value | Catalog note |
|---|---|---|
| Recommended cut | 38 mm (1-1/2 in) | 457 mm/min (18 ipm) |
| Production cut reference | 44 mm (1-3/4 in) | 250 mm/min (10 ipm) |
| Severance cut | 57 mm (2-1/4 in) | 125 mm/min (5 ipm), hand cutting |
| Pierce rating | 25 mm (1 in) | For handheld use or automatic torch height control |
| Typical gouge | 12.52 kg (27.6 lb) per hour | 4.3-7.9 mm D x 6.1-9.9 mm W groove profile |
| Torch platform | Duramax Hyamp | Eleven torch styles for hand, machine, robotic, and long-torch paths. |
Use these values to confirm the machine, electrical service, and air/gas support path before ordering.
| Spec | CSA | CE / CCC / shared value |
|---|---|---|
| Input voltages | 480/600 V, 3-PH, 50/60 Hz | CE: 400 V, 3-PH, 50/60 Hz. CCC: 380 V, 3-PH, 50/60 Hz |
| Input current @ 12.2 kW | 480/600 V: 31/24 A | CE: 380/400 V, 38/36 A. CCC: 380/400 V, 38/36 A. |
| Output current / voltage | 30-125 A; rated output voltage 175 VDC | 30-125 A; rated output voltage 175 VDC |
| Duty cycle @ 40 C | 100% @ 125 A, 480/600 V, 3-PH | 100% @ 125 A, 380/400 V, 3-PH |
| Open circuit voltage | 320 VDC | CE: 305 VDC. CCC: 290 VDC. |
| Weight with 7.6 m torch | 480 V: 47.9 kg (105.7 lb); 600 V: 47.5 kg (104.7 lb) | CE/CCC: 380 V, 45.2 kg; 400 V, 48.9 kg |
| Dimensions with handles | 483 mm D x 233 mm W x 430 mm H | 19 in D x 9.2 in W x 17 in H |
| Gas supply | Clean, dry, oil-free air or nitrogen | Cutting: 260 l/min @ 5.9 bar (550 scfh @ 85 psi); gouging: 212 l/min @ 4.1 bar (450 scfh @ 60 psi) |
| Input cable / power supply type | 3 m (10 ft) input power cable | Inverter - IGBT |
| Engine drive requirement | 40 kW or 50 kVA for full 125 A output | See engine-drive table below for lower output options. |
| Efficiency / warranty | 91%-92% electrical efficiency; 100% recyclability | Power supply: 6-year warranty; torch: 1-year warranty |
Hypertherm engine-drive output guidance for Powermax125.
| Engine drive rating | System output current | Performance |
|---|---|---|
| 40 kW | 125 A | Full |
| 30 kW | 125 A | Limited |
| 30 kW | 100 A | Full |
| 25 kW | 100 A | Limited |
| 22.5 kW | 75 A | Full |
| 20 kW | 75 A | Limited |
| 20 kW | 60 A | Full |
| 15 kW | 60 A | Limited |
| 12 kW | 40 A | Full |
| 10 kW | 40 A | Limited |
| 10 kW | 30 A | Full |
| 8 kW | 30 A | Limited |
Process routing from Hypertherm product-page application guidance.
| Supported path | Use case | Notes |
|---|---|---|
| Drag cutting | Drag the torch directly across the work piece | Use Duramax Hyamp shielded drag consumables. |
| Fine feature cutting | Narrow kerf with reduced dross and heat-affected zone | Use FineCut nozzle, shield, and swirl ring paths. |
| Flush cutting | Cut closer to base materials using a 45 degree angle | Use the Powermax125 FlushCut kit path. |
| Max control gouging | Precise metal removal and light washing | Use the max control gouging shield path. |
| Max removal gouging | Aggressive metal removal and deep gouge profiles | Use the max removal gouging shield path. |
| Mechanized cutting | Portable automation and table cutting | Confirm machine torch, ohmic cap, CNC cable, and package options. |
Compatible torch path from the Hypertherm Powermax catalog.
Open hand torchCompatible torch path from the Hypertherm Powermax catalog.
Open long torchCompatible torch path from the Hypertherm Powermax catalog.
Open machine torchCompatible torch path from the Hypertherm Powermax catalog.
Open robotic torchHand torch consumables, kits, and torch assembly rows for Powermax125.
Open lookupMachine torch consumables, ohmic cap, kits, and mechanized torch rows.
Open lookupRobotic torch support rows for Powermax125 automation paths.
Open lookupSearch by Powermax125, Duramax Hyamp, consumable, torch, kit, or stock number.
Open lookupDuramax Hyamp consumable rows for Powermax125. Buy rows live on the Duramax Hyamp torch pages where Amazon links have already been verified.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 420158 | 45 A nozzle | Powermax125 45 A nozzle; buy row pending verification | Search this part |
| 420169 | 65 A nozzle | Powermax125 65 A nozzle; buy row pending verification | Search this part |
| 220975 | 105/125 A nozzle | Powermax125 105/125 A nozzle | View buy table |
| 420172 | 45/65 A drag cutting shield / deflector | Powermax125 drag shield path | View buy table |
| 420000 | 125 A drag cutting shield / deflector | Powermax125 125 A drag shield path | View buy table |
| 420168 | 45/65 A mechanized shield / deflector | Powermax125 mechanized shield path | View buy table |
| 220976 | 105/125 A mechanized shield / deflector | Powermax125 mechanized shield path | View buy table |
| 220977 | Retaining cap | 30-125 A retaining cap | View buy table |
| 420156 | Ohmic retaining cap | 30-125 A mechanized ohmic retaining cap | View buy table |
| 220997 | Swirl ring | 30-125 A swirl ring | View buy table |
| 220971 | Electrode | 30-125 A electrode | View buy table |
| 420151 | FineCut nozzle | 45 A FineCut nozzle; buy row pending verification | Search this part |
| 420152 | FineCut shield / deflector | 45 A FineCut shield path; buy row pending verification | Search this part |
| 420159 | FineCut hand swirl ring | 45 A FineCut hand swirl ring; buy row pending verification | Search this part |
| 420001 | Gouging nozzle | 30-125 A gouging nozzle; buy row pending verification | Search this part |
| 420112 | Max removal gouging shield / deflector | Aggressive gouging shield path | View buy table |
| 420509 | Max control gouging shield / deflector | Precision gouging shield path | View buy table |
Current starter-kit rows from Hypertherm plus WSP existing Powermax125 kit rows.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 428099 | Handheld starter kit | Official starter kit row; buy row pending verification | Search this part |
| 428100 | Mechanized starter kit | Official starter kit row; buy row pending verification | Search this part |
| 428101 | Mechanized starter kit with ohmic retaining cap | Official starter kit row; buy row pending verification | Search this part |
| 851474 | Essential handheld consumable kit | Powermax125 Duramax Hyamp hand kit | View buy table |
| 851475 | Essential mechanized consumable kit | Powermax125 Duramax Hyamp mechanized kit | View buy table |
| 851476 | Essential mechanized ohmic consumable kit | Powermax125 Duramax Hyamp mechanized ohmic kit | View buy table |
| 428713 | FlushCut kit | Powermax125 FlushCut kit; buy row pending verification on this machine page | Search this part |
Torch options listed for Powermax125. Confirm lead length, torch angle, and hand versus mechanized, robotic, or long torch use before ordering.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 059492 | 85 degree hand torch | 7.6 m (25 ft) lead | Open hand torch page |
| 059493 | 85 degree hand torch | 15.2 m (50 ft) lead | Open hand torch page |
| 059494 | 85 degree hand torch | 22.8 m (75 ft) lead | Open hand torch page |
| 059665 | 85 degree hand torch | 45.7 m (150 ft) lead | Open hand torch page |
| 059495 | 15 degree hand torch | 7.6 m (25 ft) lead | Open hand torch page |
| 059496 | 15 degree hand torch | 15.2 m (50 ft) lead | Open hand torch page |
| 059497 | 15 degree hand torch | 22.8 m (75 ft) lead | Open hand torch page |
| 059664 | 15 degree hand torch | 45.7 m (150 ft) lead | Open hand torch page |
| 059519 | 180 degree machine torch | 4.5 m (15 ft) lead | Open machine torch page |
| 059520 | 180 degree machine torch | 7.6 m (25 ft) lead | Open machine torch page |
| 059521 | 180 degree machine torch | 10.7 m (35 ft) lead | Open machine torch page |
| 059522 | 180 degree machine torch | 15.2 m (50 ft) lead | Open machine torch page |
| 059523 | 180 degree machine torch | 22.8 m (75 ft) lead | Open machine torch page |
| 059666 | 180 degree machine torch | 45.7 m (150 ft) lead | Open machine torch page |
| 059514 | 180 degree mini machine torch | 4.5 m (15 ft) lead | Open machine torch page |
| 059515 | 180 degree mini machine torch | 7.6 m (25 ft) lead | Open machine torch page |
| 059516 | 180 degree mini machine torch | 10.7 m (35 ft) lead | Open machine torch page |
| 059517 | 180 degree mini machine torch | 15.2 m (50 ft) lead | Open machine torch page |
| 059564 | 45 degree robotic torch | 7.6 m (25 ft) lead | Open robotic torch page |
| 059565 | 90 degree robotic torch | 7.6 m (25 ft) lead | Open robotic torch page |
| 059566 | 180 degree long torch | 7.6 m (25 ft) lead | Open long torch page |
| 059567 | 1.2 m (4 ft), 45 degree long torch | 7.6 m (25 ft) lead | Open long torch page |
| 059568 | 1.2 m (4 ft), 90 degree long torch | 7.6 m (25 ft) lead | Open long torch page |
| 059667 | Long torch package | 45.7 m (150 ft) lead; verify angle and extension before ordering | Open long torch page |
Accessory rows without a dedicated breakdown page open Find My Part search placeholders.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 128650 | Remote on/off pendant | 7.6 m (25 ft) | Search this part |
| 128651 | Remote on/off pendant | 15.2 m (50 ft) | Search this part |
| 128652 | Remote on/off pendant | 22.8 m (75 ft) | Search this part |
| 228350 | CNC spade connector cable with divided voltage | 7.6 m (25 ft) | Search this part |
| 228351 | CNC spade connector cable with divided voltage | 15.2 m (50 ft) | Search this part |
| 023206 | CNC spade connector cable, no divided voltage | 7.6 m (25 ft) | Search this part |
| 023279 | CNC spade connector cable, no divided voltage | 15.2 m (50 ft) | Search this part |
| 223048 | CNC D-sub connector cable with divided voltage | 7.6 m (25 ft) | Search this part |
| 123896 | CNC D-sub connector cable with divided voltage | 15.2 m (50 ft) | Search this part |
| 223236 | RS-485 serial communication cable | Unterminated, 7.6 m (25 ft) | Search this part |
| 223237 | RS-485 serial communication cable | Unterminated, 15.2 m (50 ft) | Search this part |
| 223239 | RS-485 serial communication cable | D-sub, 7.6 m (25 ft) | Search this part |
| 223240 | RS-485 serial communication cable | D-sub, 15.2 m (50 ft) | Search this part |
| 127360 | Dust cover | Powermax105/125 machine dust cover path | Search this part |
| 228890 | Air filtration kit and cover | Eliminizer air filtration kit with steel guard for Powermax105/125 | Search this part |
| 229467 | Wheel kit | Wheel kit for Powermax105, Powermax105 SYNC, and Powermax125 | Search this part |
| 229570 | Gantry kit | Gantry kit for Powermax105, Powermax105 SYNC, and Powermax125 | Search this part |
| Stock number | Catalog package | Torch path |
|---|---|---|
| 059536 | Powermax125 CSA 480 V standard system with CPC port and voltage divider; 85 degree hand torch package | Duramax Hyamp 85 degree hand torch |
| 059537 | Powermax125 CSA 480 V standard system with CPC port and voltage divider; 85 degree hand torch, 15.2 m (50 ft) | Duramax Hyamp 85 degree hand torch |
| 059538 | Powermax125 CSA 480 V standard system with CPC port and voltage divider; 85 degree and 15 degree hand torch package | Duramax Hyamp hand torch package |
| 059569 | Powermax125 CSA 480 V mechanized system with CPC port and voltage divider; 180 degree full-length machine torch | Duramax Hyamp 180 degree machine torch |
| 059539 | Powermax125 CSA 480 V mechanized system with CPC port and voltage divider; machine torch with I/O cables | Duramax Hyamp 180 degree machine torch |
| 059540 | Powermax125 CSA 480 V mechanized system with CPC port and voltage divider; 180 degree machine torch, 15.2 m (50 ft) | Duramax Hyamp 180 degree machine torch |
| 059541 | Powermax125 CSA 480 V mechanized system with CPC port and voltage divider; machine torch, 15.2 m (50 ft), with I/O cables | Duramax Hyamp 180 degree machine torch |
| 059546 | Powermax125 CSA 600 V standard system with CPC port and voltage divider; 85 degree hand torch package | Duramax Hyamp 85 degree hand torch |
| 059555 | Powermax125 CSA 600 V hand torch package with CPC port and voltage divider; verify 85/15 degree torch configuration | Duramax Hyamp hand torch package |
| 059570 | Powermax125 CSA 600 V mechanized system with CPC port and voltage divider; 180 degree full-length machine torch | Duramax Hyamp 180 degree machine torch |
| 059552 | Powermax125 CSA 600 V mechanized system with CPC port and voltage divider; machine torch with I/O cables | Duramax Hyamp 180 degree machine torch |
| 059553 | Powermax125 CSA 600 V mechanized system with CPC port and voltage divider; 180 degree machine torch, 15.2 m (50 ft) | Duramax Hyamp 180 degree machine torch |
| 059554 | Powermax125 CSA 600 V mechanized system with CPC port and voltage divider; machine torch, 15.2 m (50 ft), with I/O cables | Duramax Hyamp 180 degree machine torch |
| 059542 | Powermax125 CSA 480 V mechanized system with CPC port, voltage divider, and serial port; machine torch package | Duramax Hyamp 180 degree machine torch |
| 059544 | Powermax125 CSA 480 V handheld system with CPC port, voltage divider, and serial port; verify torch package | Duramax Hyamp torch package |
| 059543 | Powermax125 CSA 480 V mechanized system with CPC port, voltage divider, and serial port; verify torch lead length | Duramax Hyamp 180 degree machine torch |
| 059545 | Powermax125 CSA 480 V mechanized system with CPC port, voltage divider, and serial port; verify torch lead length and cables | Duramax Hyamp 180 degree machine torch |
| 059550 | Powermax125 CSA 600 V mechanized system with CPC port, voltage divider, and serial port; machine torch package | Duramax Hyamp 180 degree machine torch |
| 059548 | Powermax125 CSA 600 V handheld system with CPC port, voltage divider, and serial port; verify torch package | Duramax Hyamp torch package |
| 059551 | Powermax125 CSA 600 V mechanized system with CPC port, voltage divider, and serial port; verify torch lead length | Duramax Hyamp 180 degree machine torch |
| 059549 | Powermax125 CSA 600 V mechanized system with CPC port, voltage divider, and serial port; verify torch lead length and cables | Duramax Hyamp 180 degree machine torch |
| 059526 | Powermax125 CE 400 V standard system with CPC port and voltage divider; 75 degree hand torch, 7.6 m (25 ft) | Duramax Hyamp 75/85 degree hand torch |
| 059527 | Powermax125 CE 400 V standard system with CPC port and voltage divider; 75 degree hand torch, 15.2 m (50 ft) | Duramax Hyamp 75/85 degree hand torch |
| 059528 | Powermax125 CE 400 V standard system with CPC port and voltage divider; 75 degree and 15 degree hand torch package | Duramax Hyamp hand torch package |
| 059572 | Powermax125 CE 400 V mechanized system with CPC port and voltage divider; 180 degree full-length machine torch | Duramax Hyamp 180 degree machine torch |
| 059530 | Powermax125 CE 400 V mechanized system with CPC port and voltage divider; machine torch with I/O cables | Duramax Hyamp 180 degree machine torch |
| 059531 | Powermax125 CE 400 V mechanized system with CPC port and voltage divider; 180 degree machine torch, 15.2 m (50 ft) | Duramax Hyamp 180 degree machine torch |
| 059529 | Powermax125 CE 400 V mechanized system with CPC port and voltage divider; machine torch and hand torch package | Duramax Hyamp machine and hand torch package |
| 059532 | Powermax125 CE 400 V mechanized system with CPC port, voltage divider, and serial port; machine torch package | Duramax Hyamp 180 degree machine torch |
| 059534 | Powermax125 CE 400 V handheld system with CPC port, voltage divider, and serial port; verify torch package | Duramax Hyamp torch package |
| 059533 | Powermax125 CE 400 V mechanized system with CPC port, voltage divider, and serial port; verify torch lead length | Duramax Hyamp 180 degree machine torch |
| 059535 | Powermax125 CE 400 V mechanized system with CPC port, voltage divider, and serial port; verify torch lead length and cables | Duramax Hyamp 180 degree machine torch |
| 059556 | Powermax125 CCC 380 V standard system with CPC port and voltage divider; 75 degree hand torch, 7.6 m (25 ft) | Duramax Hyamp 75/85 degree hand torch |
| 059557 | Powermax125 CCC 380 V standard system with CPC port and voltage divider; 75 degree hand torch, 15.2 m (50 ft) | Duramax Hyamp 75/85 degree hand torch |
| 059558 | Powermax125 CCC 380 V standard system with CPC port and voltage divider; 75 degree and 15 degree hand torch package | Duramax Hyamp hand torch package |
| 059583 | Powermax125 CCC 380 V mechanized system with CPC port and voltage divider; machine torch package | Duramax Hyamp 180 degree machine torch |
| 059584 | Powermax125 CCC 380 V mechanized system with CPC port and voltage divider; machine torch and hand torch package | Duramax Hyamp machine and hand torch package |
| 059560 | Powermax125 CCC 380 V mechanized system with CPC port, voltage divider, and serial port; machine torch package | Duramax Hyamp 180 degree machine torch |
| 059561 | Powermax125 CCC 380 V mechanized system with CPC port, voltage divider, and serial port; machine torch package | Duramax Hyamp 180 degree machine torch |
| 059490 | Powermax125 380 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 059491 | Powermax125 380 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
| 059486 | Powermax125 400 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 059487 | Powermax125 400 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
| 059488 | Powermax125 480 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 059489 | Powermax125 480 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
| 059509 | Powermax125 600 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 059510 | Powermax125 600 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
Choose the installed torch before selecting consumables.
Open torch guideElectrodes, nozzles, shields, swirl rings, cartridges, and kits.
Open consumablesSearch by machine, torch, part number, or symptom.
Search parts| Recommended cut | 38 mm (1-1/2 in) |
|---|---|
| Severance cut | 57 mm (2-1/4 in) |
| Output range | 30-125 A |
| Input phase | Three |
| Input power | CSA: 480/600 V 3-PH. CE: 400 V 3-PH. CCC: 380 V 3-PH |
| Rated output voltage | 175 VDC |
| Duty cycle | 100% @ 125 A on listed 3-PH packages |
| Engine drive requirement | 40 kW or 50 kVA for full 125 A output |
Use the compatible torch card first. Consumables and replacement parts should be chosen from the torch or cartridge path, not guessed from the machine name alone.
Start with the consumable or cartridge path, then verify air quality, torch seating, ground clamp, and process settings.
Use the older Powermax support pages when the machine is not part of the current catalog family.
Use Find My Part for part numbers, cartridge numbers, torch names, or machine model searches.
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