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Hypertherm Plasma Machine

Hypertherm Powermax105 SYNC

Current high-output 105 amp Powermax SYNC plasma cutter for recommended cutting up to 32 mm (1-1/4 in), plus gouging, flush cutting, HyAccess work, and mechanized cutting with SmartSYNC torches and single-piece cartridges.

SmartSYNC105 A output16.8 kW torch outputThree-phase6-year power supply warranty
Hypertherm Powermax105 SYNC

Process

Plasma Cutting / Gouging

Recommended cut

32 mm (1-1/4 in)

Severance cut

50 mm (2 in)

Output range

30-105 A

Input power

CSA: 200-600 V 3-PH; CE/CCC: 230-400 V 3-PH and 380-400 V 3-PH

Duty cycle

80% @ 105 A; 100% @ 94 A or 88 A depending input

What to Check First

  • Powermax105 SYNC is a three-phase system. Confirm the input-voltage range and market package from the data plate before ordering.
  • For mechanized tables, confirm CPC port, voltage divider, serial port, remote pendant, work lead termination, and control-cable requirements before ordering.
  • Powermax105 SYNC uses RFID-enabled SmartSYNC torches and single-piece cartridges to automatically set amperage and process where the cartridge and torch support it.
  • Hypertherm lists handheld, mechanized, robotic, long-torch, flush cutting, gouging, and HyAccess paths for this platform; match the cartridge to process and torch style.

Cut and Gouge Capacity

Current Hypertherm product-page capacity values for Powermax105 SYNC.

CapabilityValueCatalog note
Recommended cut32 mm (1-1/4 in)500 mm/min (20 ipm)
Production cut reference38 mm (1-1/2 in)250 mm/min (10 ipm)
Severance cut50 mm (2 in)125 mm/min (5 ipm), hand cutting
Pierce rating22 mm (7/8 in)For handheld use or automatic torch height control
Typical gouge9.8 kg (21.7 lb) per hour4.7 mm (0.18 in) D x 7.1 mm (0.28 in) W groove profile
Torch output16.8 kW105 A x 160 V / 1000 W

Electrical, Gas, and Warranty

Use these values to confirm the machine, electrical service, and air/gas support path before ordering.

SpecCSACE/CCC / shared value
Input voltages200-600 V, 3-PH, 50/60 Hz230-400 V, 3-PH, 50/60 Hz; 380-400 V, 3-PH, 50/60 Hz
Input current @ 16.8 kW59/56/49/24/22 A at 200/208/240/480/600 V230-400 V: 50/29 A; 380-400 V: 30/29 A
Output current / voltage30-105 A; rated output voltage 160 VDC30-105 A; rated output voltage 160 VDC
Duty cycle @ 40 C80% @ 105 A; 100% @ 94 A or 88 A depending input80% @ 105 A; 100% @ 94 A or 88 A depending input
Open circuit voltage300 VDC320 VDC
Weight with 7.6 m torch45 kg (99 lb)45 kg (99 lb)
Dimensions with handles592 mm D x 274 mm W x 508 mm H23.3 in D x 10.8 in W x 20 in H
Gas supplyCutting: clean, dry, oil-free air or nitrogenCutting: 260 l/min @ 5.9 bar (550 scfh, 9.2 scfm @ 85 psi); gouging: 260 l/min @ 4.8 bar (550 scfh, 9.2 scfm @ 70 psi)
Input cable / power supply type3 m (10 ft) input power cableInverter - IGBT
Engine drive requirement30 kW or 37.5 kVA for full 105 A outputVerify generator sizing against the machine manual and input voltage.
Efficiency / warranty91.8% electrical efficiency; 100% recyclabilityPower supply: 6-year warranty; torch: 1-year warranty

Application Fit

Process routing from Hypertherm product-page application guidance.

Supported pathUse caseNotes
Drag cuttingDrag the torch directly across the work pieceUse the matching drag cartridge and amperage.
Fine feature cuttingNarrow kerf with reduced dross and heat-affected zoneUse FineCut hand or mechanized cartridge paths.
Flush cuttingCut closer to base materials using the FlushCut cartridgePowermax105 SYNC uses 428954 for 105 A FlushCut.
Max control / max removal gougingLight washing through aggressive metal removalUse 428939 for 105 A max control and 428938 for 105 A max removal.
Mechanized and robotic cuttingPortable automation, table cutting, and robotic cuttingConfirm CPC, voltage divider, serial, pendant, and cable needs.
HyAccess / HyPilotExtended-access and pilot-hole cartridge pathsUse HyAccess or HyPilot cartridges only where the process and torch setup match.

Compatible Torches

SmartSYNC Hand Torch

Compatible torch path from the Hypertherm Powermax catalog.

Open hand torch

SmartSYNC Long Torch

Compatible torch path from the Hypertherm Powermax catalog.

Open long torch

SmartSYNC Machine Torch

Compatible torch path from the Hypertherm Powermax catalog.

Open machine torch

SmartSYNC Robotic Torch

Compatible torch path from the Hypertherm Powermax catalog.

Open robotic torch

Accessory and Consumable Lookup

SmartSYNC Torch Family

Approved SmartSYNC cartridge buy table for 105 A drag, mechanized, gouging, FlushCut, HyAccess, HyPilot, and ohmic ring kit rows.

Open lookup

SmartSYNC Hand Torch

Hand torch parts and replacement path for 75 degree and 15 degree SmartSYNC hand torches.

Open lookup

SmartSYNC Machine Torch

Machine torch parts and replacement path for mechanized cutting packages.

Open lookup

SmartSYNC Long Torch

Long-hand-torch replacement path for extended-reach work.

Open lookup

Powermax105 SYNC Cartridges

Powermax105 SYNC cartridge options from the current Hypertherm product page. Buy rows live on the SmartSYNC family page where Amazon links have already been verified.

Part numberItemNotesBuy / lookup path
428937 105 A drag cutting cartridge Handheld drag cutting; catalog package quantity 5 View buy table
428935 85 A drag cutting cartridge Lower-amperage drag cutting cartridge shown in the Powermax105 SYNC hand-torch cartridge table View buy table
428931 65 A drag cutting cartridge Lower-amperage drag cutting cartridge shown in the Powermax105 SYNC hand-torch cartridge table View buy table
428927 45 A drag cutting cartridge Lower-amperage drag cutting cartridge shown in the Powermax105 SYNC hand-torch cartridge table View buy table
428928 FineCut handheld cartridge FineCut hand cutting cartridge View buy table
428936 105 A mechanized / standoff cutting cartridge Mechanized cutting; catalog package quantity 5 View buy table
428934 85 A mechanized / standoff cutting cartridge Lower-amperage mechanized cartridge shown in the Powermax105 SYNC machine-torch cartridge table View buy table
428930 65 A mechanized / standoff cutting cartridge Lower-amperage mechanized cartridge shown in the Powermax105 SYNC machine-torch cartridge table View buy table
428925 45 A mechanized / standoff cutting cartridge Lower-amperage mechanized cartridge shown in the Powermax105 SYNC machine-torch cartridge table View buy table
428926 FineCut mechanized cartridge FineCut mechanized cutting cartridge View buy table
428895 Ohmic ring kit Kit includes three 420580 ohmic ring clips View buy table
428938 105 A max removal gouging cartridge Aggressive 105 A gouging cartridge; catalog package quantity 5 View buy table
428932 45-85 A max removal gouging cartridge Lower-amperage max removal gouging cartridge View buy table
428939 105 A max control gouging cartridge Precision 105 A gouging cartridge; catalog package quantity 5 View buy table
428933 45-85 A max control gouging cartridge Lower-amperage max control gouging cartridge View buy table
428954 105 A FlushCut cartridge FlushCut cartridge for cutting closer to base materials View buy table
428953 85 A FlushCut cartridge Lower-amperage FlushCut cartridge shown in the 105 SYNC table View buy table
428952 65 A FlushCut cartridge Lower-amperage FlushCut cartridge shown in the 105 SYNC table View buy table
428984 65 A HyAccess drag cutting cartridge HyAccess drag cutting option for extended access View buy table
428987 65 A HyAccess gouging cartridge HyAccess gouging option for extended access View buy table
528079 65 A HyAccess mechanized cartridge HyAccess mechanized cutting option View buy table
528157 HyPilot cartridge Pilot-hole cutting cartridge path; buy row pending verification Search this part

SmartSYNC Torch Options

Torch options listed for Powermax105 SYNC. Confirm lead length, torch angle, and hand versus mechanized or robotic use before ordering.

Part numberItemNotesBuy / lookup path
059726 75 degree SmartSYNC hand torch 7.6 m (25 ft) lead Open hand torch page
059727 75 degree SmartSYNC hand torch 15.2 m (50 ft) lead Open hand torch page
059728 75 degree SmartSYNC hand torch 22.8 m (75 ft) lead Open hand torch page
059723 15 degree SmartSYNC hand torch 7.6 m (25 ft) lead Open hand torch page
059724 15 degree SmartSYNC hand torch 15.2 m (50 ft) lead Open hand torch page
059725 15 degree SmartSYNC hand torch 22.8 m (75 ft) lead Open hand torch page
059719 180 degree SmartSYNC machine torch 7.6 m (25 ft) lead Open machine torch page
059720 180 degree SmartSYNC machine torch 10.7 m (35 ft) lead Open machine torch page
059721 180 degree SmartSYNC machine torch 15.2 m (50 ft) lead Open machine torch page
059722 180 degree SmartSYNC machine torch 22.8 m (75 ft) lead Open machine torch page
059770 180 degree SmartSYNC machine torch 30 m (100 ft) lead Open machine torch page
059733 180 degree SmartSYNC mini / robotic machine torch 4.5 m (15 ft) lead Open machine torch page
059734 180 degree SmartSYNC mini / robotic machine torch 7.6 m (25 ft) lead Open machine torch page
059735 180 degree SmartSYNC mini / robotic machine torch 15.2 m (50 ft) lead Open machine torch page
059767 180 degree SmartSYNC mini / robotic machine torch 22.8 m (75 ft) lead Open machine torch page
059731 90 degree SmartSYNC robotic torch 7.6 m (25 ft) lead Open robotic torch page
059732 90 degree SmartSYNC robotic torch 15.2 m (50 ft) lead Open robotic torch page
059766 90 degree SmartSYNC robotic torch 22.8 m (75 ft) lead Open robotic torch page
059729 45 degree SmartSYNC robotic torch 7.6 m (25 ft) lead Open robotic torch page
059730 45 degree SmartSYNC robotic torch 15.2 m (50 ft) lead Open robotic torch page

Control Cables and Work Leads

Cable rows are accessories without a dedicated breakdown page, so they open Find My Part search placeholders.

Part numberItemNotesBuy / lookup path
128650 Remote on/off pendant 7.6 m (25 ft) Search this part
128651 Remote on/off pendant 15.2 m (50 ft) Search this part
128652 Remote on/off pendant 22.8 m (75 ft) Search this part
228350 CNC spade connector cable with divided voltage 7.6 m (25 ft) Search this part
228351 CNC spade connector cable with divided voltage 15.2 m (50 ft) Search this part
023206 CNC spade connector cable, no divided voltage 7.6 m (25 ft) Search this part
023279 CNC spade connector cable, no divided voltage 15.2 m (50 ft) Search this part
223048 CNC D-sub connector cable with divided voltage 7.6 m (25 ft) Search this part
123896 CNC D-sub connector cable with divided voltage 15.2 m (50 ft) Search this part
223236 RS-485 serial communication cable Unterminated, 7.6 m (25 ft) Search this part
223237 RS-485 serial communication cable Unterminated, 15.2 m (50 ft) Search this part
223239 RS-485 serial communication cable D-sub, 7.6 m (25 ft) Search this part
223240 RS-485 serial communication cable D-sub, 15.2 m (50 ft) Search this part
223254 Powermax105 work lead with hand clamp 7.6 m (25 ft) Search this part
223255 Powermax105 work lead with hand clamp 15.2 m (50 ft) Search this part
223256 Powermax105 work lead with hand clamp 22.8 m (75 ft) Search this part
223203 Work lead with C-style clamp 7.6 m (25 ft) Search this part
223204 Work lead with C-style clamp 15.2 m (50 ft) Search this part
223205 Work lead with C-style clamp 22.8 m (75 ft) Search this part
223209 Work lead with ring terminal 7.6 m (25 ft) Search this part
223210 Work lead with ring terminal 15.2 m (50 ft) Search this part
223211 Work lead with ring terminal 22.8 m (75 ft) Search this part

Common Accessories

Accessory rows without a dedicated parts breakdown open search placeholders.

Part numberItemNotesBuy / lookup path
127360 Dust cover Powermax105/125 machine dust cover path Search this part
229467 Wheel kit Wheel kit for Powermax105, Powermax105 SYNC, and Powermax125 Search this part
229570 Gantry kit Gantry kit for Powermax105, Powermax105 SYNC, and Powermax125 Search this part
528083 Powermax SYNC cartridge reader Reads cartridge utilization data for supported Powermax SYNC cartridges Search this part

Machine Packages

Stock numberCatalog packageTorch path
059625 Powermax105 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft) SmartSYNC 75 degree hand torch
059626 Powermax105 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) SmartSYNC 75 degree hand torch
059634 Powermax105 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree and 15 degree hand torches SmartSYNC 75 degree and 15 degree hand torches
059627 Powermax105 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft) SmartSYNC 75 degree hand torch
059628 Powermax105 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft) SmartSYNC 75 degree hand torch
059636 Powermax105 SYNC CSA handheld system with CPC port and voltage divider, 75 degree and 15 degree hand torches SmartSYNC 75 degree and 15 degree hand torches
059637 Powermax105 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
059639 Powermax105 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, remote pendant, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
059638 Powermax105 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) SmartSYNC 180 degree machine torch
059687 Powermax105 SYNC CSA mechanized system with 180 degree machine torch and 75 degree hand torch SmartSYNC machine and hand torch package
059684 Powermax105 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
059762 Powermax105 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft); ring-terminated work lead SmartSYNC 180 degree machine torch
059763 Powermax105 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft); ring-terminated work lead SmartSYNC 180 degree machine torch
059690 Powermax105 SYNC CE handheld system, 380-400 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft) SmartSYNC 75 degree hand torch
059691 Powermax105 SYNC CE handheld system, 380-400 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) SmartSYNC 75 degree hand torch
059692 Powermax105 SYNC CE handheld system, 380-400 V, standard power supply, 75 degree and 15 degree hand torches SmartSYNC 75 degree and 15 degree hand torches
059693 Powermax105 SYNC CE mechanized system, 380-400 V, CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
059695 Powermax105 SYNC CE mechanized system, 380-400 V, CPC port and voltage divider, 180 degree machine torch, remote pendant, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
059681 Powermax105 SYNC CE mechanized system, 380-400 V, CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) SmartSYNC 180 degree machine torch
059697 Powermax105 SYNC CE mechanized system, 380-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) SmartSYNC 180 degree machine torch
059765 Powermax105 SYNC CE mechanized system, 380-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft) SmartSYNC 180 degree machine torch
059698 Powermax105 SYNC CE mechanized system, 380-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft) SmartSYNC 180 degree machine torch
059679 Powermax105 SYNC CE/CCC handheld system, 230-400 V, standard power supply, 75 degree hand torch SmartSYNC 75 degree hand torch
059680 Powermax105 SYNC CE/CCC handheld or CPC package, 230-400 V; verify lead length and torch package Verify CE/CCC package table before ordering
059682 Powermax105 SYNC CE/CCC package, 230-400 V; verify lead length and torch package Verify CE/CCC package table before ordering
059683 Powermax105 SYNC CE/CCC package, 230-400 V; verify lead length and torch package Verify CE/CCC package table before ordering
059712 Powermax105 SYNC CE/CCC mechanized system, 230-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch SmartSYNC 180 degree machine torch
059764 Powermax105 SYNC CE/CCC mechanized system, 230-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch SmartSYNC 180 degree machine torch
059708 Powermax105 SYNC 380-400 V standard power supply Torch package varies by catalog package
059709 Powermax105 SYNC 380-400 V power supply with CPC port and voltage divider Torch package varies by catalog package
059710 Powermax105 SYNC 380-400 V power supply with CPC port, voltage divider, and serial port Torch package varies by catalog package
059701 Powermax105 SYNC 230-400 V standard power supply Torch package varies by catalog package
059702 Powermax105 SYNC 230-400 V power supply with CPC port and voltage divider Torch package varies by catalog package
059703 Powermax105 SYNC 230-400 V power supply with CPC port, voltage divider, and serial port Torch package varies by catalog package
059704 Powermax105 SYNC 200-600 V standard power supply Torch package varies by catalog package
059705 Powermax105 SYNC 200-600 V power supply with CPC port and voltage divider Torch package varies by catalog package
059706 Powermax105 SYNC 200-600 V power supply with CPC port, voltage divider, and serial port Torch package varies by catalog package

Parts Lookup Links

Hypertherm Torch Guide

Choose the installed torch before selecting consumables.

Open torch guide

Plasma Consumables

Electrodes, nozzles, shields, swirl rings, cartridges, and kits.

Open consumables

Find My Part

Search by machine, torch, part number, or symptom.

Search parts
Full Machine Specs

Catalog Specs

Recommended cut 32 mm (1-1/4 in)
Severance cut 50 mm (2 in)
Output range 30-105 A
Input phase Three
Input power CSA: 200-600 V 3-PH; CE/CCC: 230-400 V 3-PH and 380-400 V 3-PH
Rated output voltage 160 VDC
Duty cycle 80% @ 105 A; 100% @ 94 A or 88 A depending input
Engine drive requirement 30 kW or 37.5 kVA for full 105 A output

Next Step

Use the compatible torch card first. Consumables and replacement parts should be chosen from the torch or cartridge path, not guessed from the machine name alone.

Need More Help?

Cut Quality

Start with the consumable or cartridge path, then verify air quality, torch seating, ground clamp, and process settings.

Open cut quality guide

Older Powermax Pages

Use the older Powermax support pages when the machine is not part of the current catalog family.

Open Powermax family hub

Search

Use Find My Part for part numbers, cartridge numbers, torch names, or machine model searches.

Find My Part

Source: Hypertherm Powermax105 SYNC product page, accessed June 25, 2026, plus WSP Hypertherm catalog graph and SmartSYNC cartridge support pages. Verify the machine data plate, torch lead length, market package, work-lead termination, and control-cable requirements before ordering.

Approved Buy Links

OEM-backed Amazon Links

Powermax105 SYNC 200-600 V power supply with CPC port, voltage divider, and serial port Part: 59706
View on Amazon