Hypertherm Plasma Machine

Hypertherm Powermax65 SYNC

Current professional-grade 65 amp Powermax SYNC plasma cutter for 20 mm (3/4 in) recommended cutting, 32 mm (1-1/4 in) hand-cutting severance, gouging, and mechanized or robotic cutting with SmartSYNC torches and single-piece cartridges.

SmartSYNC65 A output9 kW torch output20 mm recommended cut32 mm severance

Process

Plasma Cutting / Gouging

Recommended cut

20 mm (3/4 in)

Severance cut

32 mm (1-1/4 in)

Output range

20-65 A

Input power

CSA: 200-480 V 1-PH; 200-600 V 3-PH. CE/CCC: 380-400 V 3-PH

Duty cycle

50% @ 65 A on 230-600 V; 40% @ 65 A on 200-208 V; 100% @ 46 A

What to Check First

Choose the market and power supply first: CSA packages cover 200-600 V configurations; CE/CCC packages cover 380-400 V three-phase configurations.
For mechanized tables, confirm CPC port, voltage divider, serial port, remote pendant, work lead termination, and control-cable requirements before ordering.
Powermax65 SYNC uses SmartSYNC torches and single-piece cartridges; match the process, amperage, torch type, and lead length before ordering.
The Revision 2 brochure lists 20 mm recommended cutting, 32 mm hand-cutting severance, 16 mm pierce capacity, and typical gouging at 4.0 kg per hour.

Cut and Gouge Capacity

Capacity values from the supplied Powermax65 SYNC Revision 2 brochure.

Capability	Value	Catalog note
Recommended cut	20 mm (3/4 in)	500 mm/min (20 ipm)
Production cut reference	25 mm (1 in)	250 mm/min (10 ipm)
Severance cut	32 mm (1-1/4 in)	125 mm/min (5 ipm), hand cutting
Pierce rating	16 mm (5/8 in)	For handheld use or automatic torch height control
Typical gouge	4.0 kg (8.8 lb) per hour	2.9 mm (0.11 in) D x 6.4 mm (0.25 in) W groove profile
Torch output	9 kW	65 A class, rated output voltage 139 VDC

Electrical, Gas, and Warranty

Use these values to confirm the machine, electrical service, and air/gas support path before ordering.

Spec	CSA	CE/CCC / shared value
Input voltages	200-480 V, 1-PH, 50/60 Hz; 200-600 V, 3-PH, 50/60 Hz	380-400 V, 3-PH, 50/60 Hz
Input current @ 9 kW	1-PH: 52/50/44/22 A at 200/208/240/480 V; 3-PH: 32/31/27/13/13 A at 200/208/240/480/600 V	380/400 V, 15.5/15 A
Output current / voltage	20-65 A; rated output voltage 139 VDC	20-65 A; rated output voltage 139 VDC
Duty cycle @ 40 C	50% @ 65 A on 230-600 V; 40% @ 65 A on 200-208 V; 100% @ 46 A	50% @ 65 A on 380-400 V; 100% @ 46 A
Open circuit voltage	295 VDC	295 VDC / 270 VDC
Weight with 7.6 m torch	27.8 kg (61.7 lb)	24.1 kg (52.7 lb)
Dimensions with handles	483 mm D x 233 mm W x 430 mm H	19 in D x 9.2 in W x 17 in H
Gas supply	Clean, dry, oil-free air or nitrogen	Cutting: 210 l/min @ 5.9 bar (450 scfh, 7.5 scfm @ 85 psi); gouging: 210 l/min @ 4.8 bar (450 scfh, 7.5 scfm @ 70 psi)
Efficiency / warranty	91.2% electrical efficiency; 100% recyclability	Power supply: 6-year warranty; torch: 1-year warranty

Application Fit

Process routing from Hypertherm product-page application guidance.

Supported path	Use case	Notes
Drag cutting	Drag the torch directly across the work piece	Use the matching drag cartridge and amperage.
Fine feature cutting	Narrow kerf with reduced dross and heat-affected zone	Use FineCut hand or mechanized cartridge paths.
Flush cutting	Cut closer to base materials using the FlushCut cartridge	Powermax65 SYNC uses 428952 for 65 A FlushCut.
Max control / max removal gouging	Light washing through aggressive metal removal	Use 428933 for max control and 428932 for max removal.
Mechanized cutting	Portable automation and table cutting	Confirm CPC, voltage divider, serial, pendant, and cable needs.
Unsupported on this model	Marking and precision gouging under 25 A	Hypertherm points those users toward a different Powermax platform.

Compatible Replacement Torches

Hypertherm's SmartSYNC reference lists these replacement torch families for Powermax45 SYNC, Powermax65 SYNC, Powermax85 SYNC, and Powermax105 SYNC. Match the torch style and lead length to the job before ordering. Verify the SmartSYNC torch table on Hypertherm

SmartSYNC 75 degree hand torch

Normal handheld cutting, drag cutting, gouging, and extended-reach work.

Open torch parts breakdown

SmartSYNC 15 degree hand torch

Heavy gouging, overhead work, and hard-to-reach handheld cutting.

Open torch parts breakdown

SmartSYNC 180 degree machine torch

Full-length machine torch for tables, track cutters, and pipe cutters.

Open torch parts breakdown

SmartSYNC 180 degree mini / robotic torch

Compact machine or robotic torch path for lighter tables and robot arms.

Open torch parts breakdown

SmartSYNC 45 degree and 90 degree robotic torches

Robot integration options with positioning features and torch-angle choices.

Open torch parts breakdown

SmartSYNC long torches

0.6 m (2 ft) and 1.2 m (4 ft) extended-reach torch options.

Open torch parts breakdown

Accessory and Consumable Lookup

SmartSYNC Torch Family

Approved SmartSYNC cartridge buy table for 65 A drag, mechanized, FineCut, gouging, FlushCut, HyAccess, and ohmic ring kit rows.

Open lookup

SmartSYNC Hand Torch

Hand torch parts and replacement path for 75 degree and 15 degree SmartSYNC hand torches.

Open lookup

SmartSYNC Machine Torch

Machine torch parts and replacement path for mechanized cutting packages.

Open lookup

SmartSYNC Long Torch

Long-hand-torch replacement path for extended-reach work.

Open lookup

Powermax65 SYNC Cartridges

Powermax65 SYNC cartridge options from brochure 898580 Revision 2. Buy rows live on the SmartSYNC family page where approved links have already been verified.

Part number	Item	Notes	Buy / lookup path
428931	65 A drag cutting cartridge	Handheld drag cutting; catalog package quantity 5	View on Amazon View buy table
428927	45 A drag cutting cartridge	Lower-amperage drag cutting cartridge shown in the Powermax65 SYNC hand-torch cartridge table	View on Amazon View buy table
428928	FineCut handheld cartridge	FineCut hand cutting cartridge	View on Amazon View buy table
428930	65 A mechanized / standoff cutting cartridge	Mechanized cutting; catalog package quantity 5	View on Amazon View buy table
428925	45 A mechanized / standoff cutting cartridge	Lower-amperage mechanized cartridge shown in the Powermax65 SYNC machine-torch cartridge table	View on Amazon View buy table
428926	FineCut mechanized cartridge	FineCut mechanized cutting cartridge	View on Amazon View buy table
428895	Ohmic ring kit	Kit includes three 420580 ohmic ring clips	View on Amazon View buy table
428932	45-85 A max removal gouging cartridge	Aggressive gouging cartridge; catalog package quantity 5	View on Amazon View buy table
428933	45-85 A max control gouging cartridge	Precision gouging cartridge; catalog package quantity 5	View on Amazon View buy table
428952	65 A FlushCut cartridge	FlushCut cartridge for cutting closer to base materials	View on Amazon View buy table
428984	65 A HyAccess drag cutting cartridge	HyAccess drag cutting option for extended access	View on Amazon View buy table
428987	65 A HyAccess gouging cartridge	HyAccess gouging option for extended access	View on Amazon View buy table
528079	65 A HyAccess mechanized cartridge	HyAccess mechanized cutting option	View on Amazon View buy table

SmartSYNC Replacement Torch Options

Use this shared SmartSYNC torch table for Powermax45 SYNC, Powermax65 SYNC, Powermax85 SYNC, and Powermax105 SYNC. Existing approved Amazon links are retained where they were already present; other rows open the verified parts breakdown and Find My Part lookup.

Part number	Torch	Lead length	Parts / buy path
059726	75 degree hand torch	7.6 m (25 ft) lead	Open parts breakdown Find My Part
059727	75 degree hand torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
059728	75 degree hand torch	22.8 m (75 ft) lead	Open parts breakdown Find My Part
059723	15 degree hand torch	7.6 m (25 ft) lead	Open parts breakdown Find My Part
059724	15 degree hand torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
059725	15 degree hand torch	22.8 m (75 ft) lead	View on Amazon Open parts breakdown Find My Part
059719	180 degree full-length machine torch	7.6 m (25 ft) lead	View on Amazon Open parts breakdown Find My Part
059720	180 degree full-length machine torch	10.7 m (35 ft) lead	View on Amazon Open parts breakdown Find My Part
059721	180 degree full-length machine torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
059722	180 degree full-length machine torch	22.8 m (75 ft) lead	View on Amazon Open parts breakdown Find My Part
059770	180 degree full-length machine torch	30 m (100 ft) lead	View on Amazon Open parts breakdown Find My Part
059733	180 degree mini / robotic machine torch	4.5 m (15 ft) lead	View on Amazon Open parts breakdown Find My Part
059734	180 degree mini / robotic machine torch	7.6 m (25 ft) lead	View on Amazon Open parts breakdown Find My Part
059735	180 degree mini / robotic machine torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
059767	180 degree mini / robotic machine torch	22.8 m (75 ft) lead	View on Amazon Open parts breakdown Find My Part
059731	90 degree robotic torch	7.6 m (25 ft) lead	View on Amazon Open parts breakdown Find My Part
059732	90 degree robotic torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
059766	90 degree robotic torch	22.8 m (75 ft) lead	View on Amazon Open parts breakdown Find My Part
059729	45 degree robotic torch	7.6 m (25 ft) lead	View on Amazon Open parts breakdown Find My Part
059730	45 degree robotic torch	15.2 m (50 ft) lead	View on Amazon Open parts breakdown Find My Part
528114	1.2 m (4 ft), 90 degree long torch	7.6 m (25 ft) lead	Open parts breakdown Find My Part
528116	0.6 m (2 ft), 45 degree long torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
528117	0.6 m (2 ft), 90 degree long torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
528118	1.2 m (4 ft), 45 degree long torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part
528119	1.2 m (4 ft), 90 degree long torch	15.2 m (50 ft) lead	Open parts breakdown Find My Part

Control Cables and Work Leads

Cable rows are accessories without a dedicated breakdown page, so they open Find My Part search placeholders.

Part number	Item	Notes	Buy / lookup path
128650	Remote on/off pendant	7.6 m (25 ft)	View on Amazon Search this part
128651	Remote on/off pendant	15.2 m (50 ft)	View on Amazon Search this part
128652	Remote on/off pendant	22.8 m (75 ft)	Search this part
228350	CNC spade connector cable with divided voltage	7.6 m (25 ft)	View on Amazon Search this part
228351	CNC spade connector cable with divided voltage	15.2 m (50 ft)	View on Amazon Search this part
023206	CNC spade connector cable, no divided voltage	7.6 m (25 ft)	Search this part
023279	CNC spade connector cable, no divided voltage	15.2 m (50 ft)	Search this part
223048	CNC D-sub connector cable with divided voltage	7.6 m (25 ft)	View on Amazon Search this part
123896	CNC D-sub connector cable with divided voltage	15.2 m (50 ft)	Search this part
223236	RS-485 serial communication cable	Unterminated, 7.6 m (25 ft)	Search this part
223237	RS-485 serial communication cable	Unterminated, 15.2 m (50 ft)	Search this part
223239	RS-485 serial communication cable	D-sub, 7.6 m (25 ft)	Search this part
223240	RS-485 serial communication cable	D-sub, 15.2 m (50 ft)	Search this part
223035	Work lead with hand clamp	7.6 m (25 ft)	View on Amazon Search this part
223034	Work lead with hand clamp	15.2 m (50 ft)	View on Amazon Search this part
223033	Work lead with hand clamp	22.8 m (75 ft)	View on Amazon Search this part
223203	Work lead with C-style clamp	7.6 m (25 ft)	Search this part
223204	Work lead with C-style clamp	15.2 m (50 ft)	Search this part
223205	Work lead with C-style clamp	22.8 m (75 ft)	Search this part
223209	Work lead with ring terminal	7.6 m (25 ft)	View on Amazon Search this part
223210	Work lead with ring terminal	15.2 m (50 ft)	Search this part
223211	Work lead with ring terminal	22.8 m (75 ft)	Search this part

Common Accessories

Accessory rows without a dedicated parts breakdown open search placeholders.

Part number	Item	Notes	Buy / lookup path
127301	Dust cover	Powermax65/85 machine dust cover path	View on Amazon Search this part
229370	Wheel kit	Wheel kit for Powermax65/85 and Powermax65/85 SYNC	View on Amazon Search this part
229569	Gantry kit	Gantry kit for Powermax65/85 and Powermax65/85 SYNC	Search this part
528083	Powermax SYNC cartridge reader	Reads cartridge utilization data for supported Powermax SYNC cartridges	View on Amazon Search this part

Powermax65 SYNC Version Pages

Choose the market version before matching the voltage, stock number, torch lead, CPC port, voltage divider, serial interface, remote pendant, or ring-terminated work lead.

CSA version

200-480 V single-phase and 200-600 V three-phase. For the Americas and Asia, except China.

Open CSA version

CE/CCC version

380-400 V three-phase. CE accepted markets and China under CCC.

Open CE/CCC version

Machine Packages

Stock number	Catalog package	Torch path
083343	Powermax65 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft)	SmartSYNC 75 degree hand torch
083344	Powermax65 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft)	SmartSYNC 75 degree hand torch
083347	Powermax65 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree and 15 degree hand torches	SmartSYNC 75 degree and 15 degree hand torches
083345	Powermax65 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft)	SmartSYNC 75 degree hand torch
083346	Powermax65 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft)	SmartSYNC 75 degree hand torch
083348	Powermax65 SYNC CSA handheld system with CPC port and voltage divider, 75 degree and 15 degree hand torches	SmartSYNC 75 degree and 15 degree hand torches
083349	Powermax65 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
083361	Powermax65 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, remote pendant, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
083350	Powermax65 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft)	SmartSYNC 180 degree machine torch
083351	Powermax65 SYNC CSA mechanized system with 180 degree machine torch and 75 degree hand torch	SmartSYNC machine and hand torch package
083352	Powermax65 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
083375	Powermax65 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft); ring-terminated work lead	SmartSYNC 180 degree machine torch
083376	Powermax65 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft); ring-terminated work lead	SmartSYNC 180 degree machine torch
083356	Powermax65 SYNC CE/CCC handheld system, 380-400 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft)	SmartSYNC 75 degree hand torch
083357	Powermax65 SYNC CE/CCC handheld system, 380-400 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft)	SmartSYNC 75 degree hand torch
083360	Powermax65 SYNC CE/CCC handheld system, 380-400 V, standard power supply, 75 degree and 15 degree hand torches	SmartSYNC 75 degree and 15 degree hand torches
083358	Powermax65 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft)	SmartSYNC 75 degree hand torch
083359	Powermax65 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft)	SmartSYNC 75 degree hand torch
083362	Powermax65 SYNC CE/CCC handheld system with CPC port and voltage divider, 75 degree and 15 degree hand torches	SmartSYNC 75 degree and 15 degree hand torches
083327	Powermax65 SYNC CE/CCC mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
083363	Powermax65 SYNC CE/CCC mechanized system with CPC port and voltage divider, 180 degree machine torch, remote pendant, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
083364	Powermax65 SYNC CE/CCC mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft)	SmartSYNC 180 degree machine torch
083365	Powermax65 SYNC CE/CCC mechanized system with 180 degree machine torch and 75 degree hand torch	SmartSYNC machine and hand torch package
083366	Powermax65 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft)	SmartSYNC 180 degree machine torch
083377	Powermax65 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft)	SmartSYNC 180 degree machine torch
083367	Powermax65 SYNC CE/CCC mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft)	SmartSYNC 180 degree machine torch
083368	Powermax65 SYNC 380-400 V standard power supply	Torch package varies by catalog package
083369	Powermax65 SYNC 380-400 V power supply with CPC port and voltage divider	Torch package varies by catalog package
083370	Powermax65 SYNC 380-400 V power supply with CPC port, voltage divider, and serial port	Torch package varies by catalog package
083371	Powermax65 SYNC 200-600 V standard power supply	Torch package varies by catalog package
083372	Powermax65 SYNC 200-600 V power supply with CPC port and voltage divider	Torch package varies by catalog package
083373	Powermax65 SYNC 200-600 V power supply with CPC port, voltage divider, and serial port	Torch package varies by catalog package

Parts Lookup Links

Hypertherm Torch Guide

Choose the installed torch before selecting consumables.

Open torch guide

Plasma Consumables

Electrodes, nozzles, shields, swirl rings, cartridges, and kits.

Open consumables

Find My Part

Search by machine, torch, part number, or symptom.

Search parts

Full Machine Specs

Catalog Specs

Recommended cut	20 mm (3/4 in)
Severance cut	32 mm (1-1/4 in)
Output range	20-65 A
Input phase	Single or three
Input power	CSA: 200-480 V 1-PH; 200-600 V 3-PH. CE/CCC: 380-400 V 3-PH
Rated output voltage	139 VDC
Duty cycle	50% @ 65 A on 230-600 V; 40% @ 65 A on 200-208 V; 100% @ 46 A
Engine drive requirement	Verify generator sizing against Hypertherm manual and input voltage

Next Step

Use the compatible torch card first. Consumables and replacement parts should be chosen from the torch or cartridge path, not guessed from the machine name alone.

Need More Help?

Cut Quality

Start with the consumable or cartridge path, then verify air quality, torch seating, ground clamp, and process settings.

Open cut quality guide

Older Powermax Pages

Use the older Powermax support pages when the machine is not part of the current catalog family.

Open Powermax family hub

Search

Use Find My Part for part numbers, cartridge numbers, torch names, or machine model searches.

Find My Part

Source: Hypertherm Powermax65 SYNC brochure 898580, Revision 2, June 2026. The brochure provides the 20 mm recommended cut, 32 mm severance capacity, 16 mm pierce capacity, 4.0 kg/hour typical gouge rate, CSA and CE/CCC specifications, standard and custom stock numbers, cable options, torch options, cartridge options, and cartridge reader information. Existing approved commercial links and WSP support rows were preserved. Verify the machine data plate, torch lead length, market package, work-lead termination, and control-cable requirements before ordering.

Approved Buy Links

OEM-backed Amazon Links

15.2 m (50 ft) lead Open hand torch page Part: 59727

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15.2 m (50 ft) Search this part Part: 128651

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15.2 m (50 ft) Search this part Part: 223034

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15.2 m (50 ft) Search this part Part: 228351

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22.8 m (75 ft) Search this part Part: 223033

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7.6 m (25 ft) lead Open machine torch page Part: 59719

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7.6 m (25 ft) lead Open machine torch page Part: 59734

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7.6 m (25 ft) Search this part Part: 128650

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7.6 m (25 ft) Search this part Part: 223035

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7.6 m (25 ft) Search this part Part: 223048

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7.6 m (25 ft) Search this part Part: 223209

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7.6 m (25 ft) Search this part Part: 228350

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7.6 m (25 ft) Search this part Part: 23206

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Aggressive gouging cartridge; catalog package quantity 5 View buy table Part: 428932

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FineCut hand cutting cartridge View buy table Part: 428928

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FineCut mechanized cutting cartridge View buy table Part: 428926

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FlushCut cartridge for cutting closer to base materials View buy table Part: 428952

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Handheld drag cutting; catalog package quantity 5 View buy table Part: 428931

View on Amazon

HyAccess drag cutting option for extended access View buy table Part: 428984

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HyAccess gouging option for extended access View buy table Part: 428987

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HyAccess mechanized cutting option View buy table Part: 528079

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Kit includes three 420580 ohmic ring clips View buy table Part: 428895

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Lower-amperage drag cutting cartridge shown in the Powermax65 SYNC hand-torch cartridge table View buy table Part: 428927

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Lower-amperage mechanized cartridge shown in the Powermax65 SYNC machine-torch cartridge table View buy table Part: 428925

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Mechanized cutting; catalog package quantity 5 View buy table Part: 428930

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Precision gouging cartridge; catalog package quantity 5 View buy table Part: 428933

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Reads cartridge utilization data for supported Powermax SYNC cartridges Search this part Part: 528083

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Wheel kit for Powermax65/85 and Powermax65/85 SYNC Search this part Part: 229370

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