Process
Plasma Cutting / Gouging
Current high-output 105 amp Powermax SYNC plasma cutter for recommended cutting up to 32 mm (1-1/4 in), plus gouging, flush cutting, HyAccess work, and mechanized cutting with SmartSYNC torches and single-piece cartridges.
Plasma Cutting / Gouging
32 mm (1-1/4 in)
50 mm (2 in)
30-105 A
CSA: 200-600 V 3-PH; CE/CCC: 230-400 V 3-PH and 380-400 V 3-PH
80% @ 105 A; 100% @ 94 A or 88 A depending input
The brochure separates ordering information by market package. Use the matching page to review the correct input range and stock numbers before ordering.
For the Americas and Asia, except China. Includes handheld, mechanized, serial-port, and custom power-supply configurations.
Open CSA supportFor CE/CCC market packages. Review both voltage families and the matching handheld, mechanized, and custom configurations.
Open CE/CCC supportCapacity values from Hypertherm brochure 898600, Revision 3.
| Capability | Value | Catalog note |
|---|---|---|
| Recommended cut | 32 mm (1-1/4 in) | 500 mm/min (20 ipm) |
| Production cut reference | 38 mm (1-1/2 in) | 250 mm/min (10 ipm) |
| Severance cut | 50 mm (2 in) | 125 mm/min (5 ipm), hand cutting |
| Pierce rating | 22 mm (7/8 in) | For handheld use or automatic torch height control |
| Typical gouge | 8.6 kg (19.1 lb) per hour | 6.6 mm (0.26 in) D x 6.2 mm (0.24 in) W groove profile |
| Torch output | 16.8 kW | 105 A x 160 V / 1000 W = 16.8 kW |
Use these values to confirm the machine, electrical service, and air/gas support path before ordering.
| Spec | CSA | CE/CCC / shared value |
|---|---|---|
| Input voltages | 200-600 V, 3-PH, 50/60 Hz | 230-400 V, 3-PH, 50/60 Hz; 380-400 V, 3-PH, 50/60 Hz |
| Input current @ 16.8 kW | 200/208/240/480/600 V, 3-PH: 58/56/49/25/22 A | Input voltage families: 230-400 V and 380-400 V, 3-PH; see the market package and data plate before ordering. |
| Output current / voltage | 30-105 A; rated output voltage 160 VDC | 30-105 A; rated output voltage 160 VDC |
| Duty cycle @ 40 C | 80% @ 105 A; 100% @ 94 A or 88 A depending input | 80% @ 105 A; 100% @ 94 A or 88 A depending input |
| Open circuit voltage | 300 VDC | 288 VDC |
| Weight with 7.6 m torch | 42.7 kg (94 lb) for 230-400 V package | 42.7 kg (94 lb) for 230-400 V; 39.4 kg (87 lb) for 380-400 V |
| Dimensions with handles | 592 mm D x 274 mm W x 508 mm H | 23.3 in D x 10.8 in W x 20 in H |
| Gas supply | Clean, dry, oil-free air or nitrogen | Cutting: 260 l/min @ 6.2 bar (550 scfh, 9.1 scfm @ 90 psi); gouging: 260 l/min @ 4.8 bar (550 scfh, 9.1 scfm @ 70 psi) |
| Input cable / power supply type | 3 m (10 ft) input power cable | Inverter - IGBT |
| Engine drive requirement | 30 kW or 37.5 kVA for full 105 A output | Verify generator sizing against the machine manual and input voltage. |
| Efficiency / warranty | 91% electrical efficiency; 100% recyclability | Power supply: 6-year warranty; torch: 1-year warranty |
Process routing and capacity references from Hypertherm brochure 898600, Revision 3.
| Supported path | Use case | Notes |
|---|---|---|
| Drag cutting | Drag the torch directly across the work piece | Use the matching drag cartridge and amperage. |
| Fine feature cutting | Narrow kerf with reduced dross and heat-affected zone | Use FineCut hand or mechanized cartridge paths. |
| Flush cutting | Cut closer to base materials using the FlushCut cartridge | Powermax105 SYNC uses 428954 for 105 A FlushCut. |
| Max control / max removal gouging | Light washing through aggressive metal removal | Use 428939 for 105 A max control and 428938 for 105 A max removal. |
| Mechanized and robotic cutting | Portable automation, table cutting, and robotic cutting | Confirm CPC, voltage divider, serial, pendant, and cable needs. |
| HyAccess / HyPilot | Extended-access and pilot-hole cartridge paths | Use HyAccess or HyPilot cartridges only where the process and torch setup match. |
Hypertherm's SmartSYNC reference lists these replacement torch families for Powermax45 SYNC, Powermax65 SYNC, Powermax85 SYNC, and Powermax105 SYNC. Match the torch style and lead length to the job before ordering. Verify the SmartSYNC torch table on Hypertherm
Normal handheld cutting, drag cutting, gouging, and extended-reach work.
Open torch parts breakdownHeavy gouging, overhead work, and hard-to-reach handheld cutting.
Open torch parts breakdownFull-length machine torch for tables, track cutters, and pipe cutters.
Open torch parts breakdownCompact machine or robotic torch path for lighter tables and robot arms.
Open torch parts breakdownRobot integration options with positioning features and torch-angle choices.
Open torch parts breakdown0.6 m (2 ft) and 1.2 m (4 ft) extended-reach torch options.
Open torch parts breakdownApproved SmartSYNC cartridge buy table for 105 A drag, mechanized, gouging, FlushCut, HyAccess, HyPilot, and ohmic ring kit rows.
Open lookupHand torch parts and replacement path for 75 degree and 15 degree SmartSYNC hand torches.
Open lookupMachine torch parts and replacement path for mechanized cutting packages.
Open lookupLong-hand-torch replacement path for extended-reach work.
Open lookupPowermax105 SYNC cartridge options from the current Hypertherm product page. Buy rows live on the SmartSYNC family page where Amazon links have already been verified.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 428937 | 105 A drag cutting cartridge | Handheld drag cutting; catalog package quantity 5 | View on Amazon View buy table |
| 428935 | 85 A drag cutting cartridge | Lower-amperage drag cutting cartridge shown in the Powermax105 SYNC hand-torch cartridge table | View on Amazon View buy table |
| 428931 | 65 A drag cutting cartridge | Lower-amperage drag cutting cartridge shown in the Powermax105 SYNC hand-torch cartridge table | View on Amazon View buy table |
| 428927 | 45 A drag cutting cartridge | Lower-amperage drag cutting cartridge shown in the Powermax105 SYNC hand-torch cartridge table | View on Amazon View buy table |
| 428928 | FineCut handheld cartridge | FineCut hand cutting cartridge | View on Amazon View buy table |
| 428936 | 105 A mechanized / standoff cutting cartridge | Mechanized cutting; catalog package quantity 5 | View on Amazon View buy table |
| 428934 | 85 A mechanized / standoff cutting cartridge | Lower-amperage mechanized cartridge shown in the Powermax105 SYNC machine-torch cartridge table | View on Amazon View buy table |
| 428930 | 65 A mechanized / standoff cutting cartridge | Lower-amperage mechanized cartridge shown in the Powermax105 SYNC machine-torch cartridge table | View on Amazon View buy table |
| 428925 | 45 A mechanized / standoff cutting cartridge | Lower-amperage mechanized cartridge shown in the Powermax105 SYNC machine-torch cartridge table | View on Amazon View buy table |
| 428926 | FineCut mechanized cartridge | FineCut mechanized cutting cartridge | View on Amazon View buy table |
| 428895 | Ohmic ring kit | Kit includes three 420580 ohmic ring clips | View on Amazon View buy table |
| 428938 | 105 A max removal gouging cartridge | Aggressive 105 A gouging cartridge; catalog package quantity 5 | View on Amazon View buy table |
| 428932 | 45-85 A max removal gouging cartridge | Lower-amperage max removal gouging cartridge | View on Amazon View buy table |
| 428939 | 105 A max control gouging cartridge | Precision 105 A gouging cartridge; catalog package quantity 5 | View on Amazon View buy table |
| 428933 | 45-85 A max control gouging cartridge | Lower-amperage max control gouging cartridge | View on Amazon View buy table |
| 428954 | 105 A FlushCut cartridge | FlushCut cartridge for cutting closer to base materials | View on Amazon View buy table |
| 428953 | 85 A FlushCut cartridge | Lower-amperage FlushCut cartridge shown in the 105 SYNC table | View on Amazon View buy table |
| 428952 | 65 A FlushCut cartridge | Lower-amperage FlushCut cartridge shown in the 105 SYNC table | View on Amazon View buy table |
| 428984 | 65 A HyAccess drag cutting cartridge | HyAccess drag cutting option for extended access | View on Amazon View buy table |
| 428987 | 65 A HyAccess gouging cartridge | HyAccess gouging option for extended access | View on Amazon View buy table |
| 528079 | 65 A HyAccess mechanized cartridge | HyAccess mechanized cutting option | View on Amazon View buy table |
| 528157 | HyPilot cartridge | Pilot-hole cutting cartridge path; buy row pending verification | Search this part |
Use this shared SmartSYNC torch table for Powermax45 SYNC, Powermax65 SYNC, Powermax85 SYNC, and Powermax105 SYNC. Existing approved Amazon links are retained where they were already present; other rows open the verified parts breakdown and Find My Part lookup.
| Part number | Torch | Lead length | Parts / buy path |
|---|---|---|---|
| 059726 | 75 degree hand torch | 7.6 m (25 ft) lead | Open parts breakdown Find My Part |
| 059727 | 75 degree hand torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059728 | 75 degree hand torch | 22.8 m (75 ft) lead | Open parts breakdown Find My Part |
| 059723 | 15 degree hand torch | 7.6 m (25 ft) lead | Open parts breakdown Find My Part |
| 059724 | 15 degree hand torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059725 | 15 degree hand torch | 22.8 m (75 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059719 | 180 degree full-length machine torch | 7.6 m (25 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059720 | 180 degree full-length machine torch | 10.7 m (35 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059721 | 180 degree full-length machine torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059722 | 180 degree full-length machine torch | 22.8 m (75 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059770 | 180 degree full-length machine torch | 30 m (100 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059733 | 180 degree mini / robotic machine torch | 4.5 m (15 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059734 | 180 degree mini / robotic machine torch | 7.6 m (25 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059735 | 180 degree mini / robotic machine torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059767 | 180 degree mini / robotic machine torch | 22.8 m (75 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059731 | 90 degree robotic torch | 7.6 m (25 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059732 | 90 degree robotic torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059766 | 90 degree robotic torch | 22.8 m (75 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059729 | 45 degree robotic torch | 7.6 m (25 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 059730 | 45 degree robotic torch | 15.2 m (50 ft) lead | View on Amazon Open parts breakdown Find My Part |
| 528114 | 1.2 m (4 ft), 90 degree long torch | 7.6 m (25 ft) lead | Open parts breakdown Find My Part |
| 528116 | 0.6 m (2 ft), 45 degree long torch | 15.2 m (50 ft) lead | Open parts breakdown Find My Part |
| 528117 | 0.6 m (2 ft), 90 degree long torch | 15.2 m (50 ft) lead | Open parts breakdown Find My Part |
| 528118 | 1.2 m (4 ft), 45 degree long torch | 15.2 m (50 ft) lead | Open parts breakdown Find My Part |
| 528119 | 1.2 m (4 ft), 90 degree long torch | 15.2 m (50 ft) lead | Open parts breakdown Find My Part |
Cable rows are accessories without a dedicated breakdown page, so they open Find My Part search placeholders.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 128650 | Remote on/off pendant | 7.6 m (25 ft) | View on Amazon Search this part |
| 128651 | Remote on/off pendant | 15.2 m (50 ft) | View on Amazon Search this part |
| 128652 | Remote on/off pendant | 22.8 m (75 ft) | Search this part |
| 228350 | CNC spade connector cable with divided voltage | 7.6 m (25 ft) | View on Amazon Search this part |
| 228351 | CNC spade connector cable with divided voltage | 15.2 m (50 ft) | View on Amazon Search this part |
| 023206 | CNC spade connector cable, no divided voltage | 7.6 m (25 ft) | Search this part |
| 023279 | CNC spade connector cable, no divided voltage | 15.2 m (50 ft) | Search this part |
| 223048 | CNC D-sub connector cable with divided voltage | 7.6 m (25 ft) | View on Amazon Search this part |
| 123896 | CNC D-sub connector cable with divided voltage | 15.2 m (50 ft) | Search this part |
| 223236 | RS-485 serial communication cable | Unterminated, 7.6 m (25 ft) | Search this part |
| 223237 | RS-485 serial communication cable | Unterminated, 15.2 m (50 ft) | Search this part |
| 223239 | RS-485 serial communication cable | D-sub, 7.6 m (25 ft) | Search this part |
| 223240 | RS-485 serial communication cable | D-sub, 15.2 m (50 ft) | Search this part |
| 223254 | Powermax105 work lead with hand clamp | 7.6 m (25 ft) | View on Amazon Search this part |
| 223255 | Powermax105 work lead with hand clamp | 15.2 m (50 ft) | View on Amazon Search this part |
| 223256 | Powermax105 work lead with hand clamp | 22.8 m (75 ft) | Search this part |
| 223203 | Work lead with C-style clamp | 7.6 m (25 ft) | Search this part |
| 223204 | Work lead with C-style clamp | 15.2 m (50 ft) | Search this part |
| 223205 | Work lead with C-style clamp | 22.8 m (75 ft) | Search this part |
| 223209 | Work lead with ring terminal | 7.6 m (25 ft) | View on Amazon Search this part |
| 223210 | Work lead with ring terminal | 15.2 m (50 ft) | Search this part |
| 223211 | Work lead with ring terminal | 22.8 m (75 ft) | Search this part |
Accessory rows without a dedicated parts breakdown open search placeholders.
| Part number | Item | Notes | Buy / lookup path |
|---|---|---|---|
| 127360 | Dust cover | Powermax105/125 machine dust cover path | View on Amazon Search this part |
| 229467 | Wheel kit | Wheel kit for Powermax105, Powermax105 SYNC, and Powermax125 | View on Amazon Search this part |
| 229570 | Gantry kit | Gantry kit for Powermax105, Powermax105 SYNC, and Powermax125 | Search this part |
| 528083 | Powermax SYNC cartridge reader | Reads cartridge utilization data for supported Powermax SYNC cartridges | View on Amazon Search this part |
| Stock number | Catalog package | Torch path |
|---|---|---|
| 059625 | Powermax105 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 059626 | Powermax105 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 059634 | Powermax105 SYNC CSA handheld system, 200-600 V, standard power supply, 75 degree and 15 degree hand torches | SmartSYNC 75 degree and 15 degree hand torches |
| 059627 | Powermax105 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 059628 | Powermax105 SYNC CSA handheld system with CPC port and voltage divider, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 059636 | Powermax105 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft), with remote pendant | SmartSYNC 180 degree machine torch |
| 059637 | Powermax105 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 059639 | Powermax105 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, remote pendant, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 059638 | Powermax105 SYNC CSA mechanized system with CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 059687 | Powermax105 SYNC CSA handheld and mechanized system with 180 degree machine torch, 10.7 m (35 ft), and 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC machine and hand torch package |
| 059684 | Powermax105 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 059762 | Powermax105 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft); ring-terminated work lead | SmartSYNC 180 degree machine torch |
| 059763 | Powermax105 SYNC CSA mechanized system with CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft); ring-terminated work lead | SmartSYNC 180 degree machine torch |
| 059690 | Powermax105 SYNC CE handheld system, 380-400 V, standard power supply, 75 degree hand torch, 7.6 m (25 ft) | SmartSYNC 75 degree hand torch |
| 059691 | Powermax105 SYNC CE handheld system, 380-400 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 059692 | Powermax105 SYNC CE handheld system, 380-400 V, standard power supply, 75 degree and 15 degree hand torches | SmartSYNC 75 degree and 15 degree hand torches |
| 059694 | Powermax105 SYNC CE mechanized system, 380-400 V, CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft), with remote pendant | SmartSYNC 180 degree machine torch |
| 059693 | Powermax105 SYNC CE mechanized system, 380-400 V, CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 059695 | Powermax105 SYNC CE mechanized system, 380-400 V, CPC port and voltage divider, 180 degree machine torch, remote pendant, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 059681 | Powermax105 SYNC CE mechanized system, 380-400 V, CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 059697 | Powermax105 SYNC CE mechanized system, 380-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 059765 | Powermax105 SYNC CE mechanized system, 380-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft) | SmartSYNC 180 degree machine torch |
| 059698 | Powermax105 SYNC CE mechanized system, 380-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 059679 | Powermax105 SYNC CE/CCC handheld system, 230-400 V, standard power supply, 75 degree hand torch | SmartSYNC 75 degree hand torch |
| 059680 | Powermax105 SYNC CE/CCC handheld system, 230-400 V, standard power supply, 75 degree hand torch, 15.2 m (50 ft) | SmartSYNC 75 degree hand torch |
| 059682 | Powermax105 SYNC CE/CCC mechanized system, 230-400 V, CPC port and voltage divider, 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 059683 | Powermax105 SYNC CE/CCC mechanized system, 230-400 V, CPC port and voltage divider, 180 degree machine torch, 15.2 m (50 ft) | SmartSYNC 180 degree machine torch |
| 059712 | Powermax105 SYNC CE/CCC mechanized system, 230-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch, 7.6 m (25 ft) | SmartSYNC 180 degree machine torch |
| 059764 | Powermax105 SYNC CE/CCC mechanized system, 230-400 V, CPC port, voltage divider, serial port, and 180 degree machine torch, 10.7 m (35 ft) | SmartSYNC 180 degree machine torch |
| 059708 | Powermax105 SYNC 380-400 V standard power supply | Torch package varies by catalog package |
| 059709 | Powermax105 SYNC 380-400 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 059710 | Powermax105 SYNC 380-400 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
| 059701 | Powermax105 SYNC 230-400 V standard power supply | Torch package varies by catalog package |
| 059702 | Powermax105 SYNC 230-400 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 059703 | Powermax105 SYNC 230-400 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
| 059704 | Powermax105 SYNC 200-600 V standard power supply | Torch package varies by catalog package |
| 059705 | Powermax105 SYNC 200-600 V power supply with CPC port and voltage divider | Torch package varies by catalog package |
| 059706 | Powermax105 SYNC 200-600 V power supply with CPC port, voltage divider, and serial port | Torch package varies by catalog package |
Choose the installed torch before selecting consumables.
Open torch guideElectrodes, nozzles, shields, swirl rings, cartridges, and kits.
Open consumablesSearch by machine, torch, part number, or symptom.
Search parts| Recommended cut | 32 mm (1-1/4 in) |
|---|---|
| Severance cut | 50 mm (2 in) |
| Output range | 30-105 A |
| Input phase | Three |
| Input power | CSA: 200-600 V 3-PH; CE/CCC: 230-400 V 3-PH and 380-400 V 3-PH |
| Rated output voltage | 160 VDC |
| Duty cycle | 80% @ 105 A; 100% @ 94 A or 88 A depending input |
| Engine drive requirement | 30 kW or 37.5 kVA for full 105 A output |
Use the compatible torch card first. Consumables and replacement parts should be chosen from the torch or cartridge path, not guessed from the machine name alone.
Start with the consumable or cartridge path, then verify air quality, torch seating, ground clamp, and process settings.
Use the older Powermax support pages when the machine is not part of the current catalog family.
Use Find My Part for part numbers, cartridge numbers, torch names, or machine model searches.
Approved Buy Links