Disclosure: Some product links are affiliate or referral links. As an Amazon Associate, Weld Support Parts earns from qualifying purchases. Other marketplace links may also earn a commission at no extra cost to you. Learn more.
Miller Stick / Engine-Drive Support

Miller Blue Star 185 Machine Support

Support for the Miller Blue Star 185 gasoline engine-driven welder, stock 907664. This portable Stick and DC TIG machine provides 6,500 watts peak auxiliary power for maintenance, repair, farm, ranch, construction, and service-truck work.

907664Stick (SMAW)DC TIG (GTAW) 60 - 195 A6,500 W peakRehlko CH440
Blue Star 185 machine image

Processes

Stick (SMAW), DC TIG (GTAW), and optional Spectrum air plasma cutting and gouging.

Welding range

60 - 195 A CC/DC. Rated output is 185 A at 25 V, 20% duty cycle, or 150 A at 25 V, 100% duty cycle.

Engine

Rehlko CH440, 13.4 hp at 3,600 rpm, one-cylinder air-cooled gasoline engine.

Auxiliary power

6,500 W peak and 6,200 W continuous at 120/240 VAC, with 40/26 A rated output.

Fuel and service

6.25-gallon fuel tank, 1.4 qt. oil capacity, electric start, auto idle, and low-oil-level shutdown.

Size

296 lb. without fuel. H 24.75 in., W 20.625 in., D 31.25 in.

Machine Package

Stock numberCatalog package
907664 Blue Star 185
Rehlko engine with 120 V GFCI receptacles.

Catalog Accessories and Replacement Paths

ED/2.5 lists these Genuine Miller accessories for Blue Star 185 stock 907664. Buy buttons remain separate from catalog compatibility: direct Amazon links are shown only where already approved, and the remaining items use tagged search links pending product verification.

Process Path

ED/2.5 documents this machine for DC Stick and DC TIG welding. Air plasma cutting and gouging are available through the optional Spectrum 375 X-TREME path listed in the accessories above. No MIG feeder, gun, or torch package is identified for stock 907664 in this document.

Full machine details

Welding Output

  • CC/DC amperage range: 60 - 195 A.
  • Rated output: 185 A at 25 V, 20% duty cycle, or 150 A at 25 V, 100% duty cycle.
  • Rated at sea level and 104°F (40°C).

Engine and Service

  • Rehlko CH440, 13.4 hp at 3,600 rpm, one-cylinder, four-cycle OHV, industrial air-cooled gasoline engine.
  • Engine speed: 3,750 rpm weld and 2,500 rpm idle.
  • Fuel capacity: 6.25 gal.; oil capacity: 1.4 qt.; standard shutdown: low oil level.

Power and Dimensions

  • Single-phase auxiliary power: 6,500 W peak and 6,200 W continuous at 120/240 VAC, 40/26 A.
  • Dimensions: H 24.75 in., W 20.625 in., D 31.25 in.
  • Net weight without fuel: 296 lb. (134 kg).
Source: Miller Blue Star 185 literature ED/2.5, issued January 2026. Machine and accessory relationships are source-backed catalog references. Verify the 907664 stock number, Rehlko CH440 engine, and accessory fit before ordering.