Bernard industrial MIG guns

Bernard BTB Air-Cooled MIG Guns

BTB air-cooled guns are configurable Bernard industrial guns listed with Miller-compatible power sources and feeders.

Heavy industrial Steel current catalog
Bernard BTB Air-Cooled MIG Guns

Processes

  • MIG (GMAW)
  • Flux-cored (FCAW)
  • Pulsed MIG

Wire Capacity

.023 - 1/8 in. (0.6 - 3.2 mm)

Cable Lengths

10, 15, 20, or 25 ft. depending on configuration

Compatible Machine Paths

Gun Models

Model Stock # Cable Output Wire size Consumables
BTB 300 A Q3015AE9HMC1 15 ft. (4.6 m) 300 A .052 in. (1.4 mm) AccuLock S
BTB 300 A Q3015AE9EMC1 15 ft. (4.6 m) 300 A .045 in. (1.2 mm) AccuLock S
BTB 400 A Q4015AE9EMC1 15 ft. (4.6 m) 400 A .045 in. (1.2 mm) AccuLock S
BTB 400 A Q4015ME9EMC1 15 ft. (4.6 m) 400 A .045 in. (1.2 mm) AccuLock S

Consumables and Replacement Parts

Item Part # Description Category Buy
Diffuser DS-A1-C Rear load liner, small, thread-on Diffuser --
Diffuser DS-A2-C Rear load liner, small, slip-on Diffuser --
Diffuser D-A1-C Rear load liner, large, thread-on Diffuser --
Diffuser D-A2-C Rear load liner, large, slip-on Diffuser --
Nozzle NS-A1218B 1/2 in. ID, 1/8 in. recess brass nozzle, small Nozzle --
Nozzle NS-A5818C 5/8 in. ID, 1/8 in. recess copper nozzle, small Nozzle --
Tip T-A035CH .035 in. AccuLock S contact tip Contact tip Amazon link: Needs verification.
Tip T-A045CH .045 in. AccuLock S contact tip Contact tip Amazon link: Needs verification.
Tip T-A052CH .052 in. AccuLock S contact tip Contact tip --
Tip T-A062CH 1/16 in. AccuLock S contact tip Contact tip --

Related Support Paths

Source: Miller Electric 2026 Full-line Catalog (source-bf756b1d2b74, page 24). Amazon links are kept separate from compatibility data.

MIG Quick Shop Tip

Shop tip: check drive-roll tension, liner condition, and contact-tip size before replacing the whole gun. Many feed problems start with setup or a wear item.

Quick Support Links

The most useful nearby paths, kept short for fast scanning.

Need More Help?Troubleshooting, FAQs, and blog guides

What does this part do?

A contact tip guides the MIG wire and carries welding current into the wire. If it wears, burns back, or does not match the wire size, feeding and arc stability can get worse fast.